ZF 85 Manuals

Manuals and User Guides for ZF 85. We have 1 ZF 85 manual available for free PDF download: Repair Manual & Parts List

ZF 85 Repair Manual & Parts List

ZF 85 Repair Manual & Parts List (100 pages)

Brand: ZF | Category: Microphone system | Size: 5 MB

Table of Contents

Table of Contents
3
Major Components
7
Transmission Set-Up
7
Cleaners and Sealants
8
Measuring Tools
8
Standard Tools and Fixture
8
Plastic Hammer
8
Special Tools
9
Extractor
9
Adapter
9
Extractor Split Ring
9
Disassembly
11
Fluid Filter
11
Remove Fluid Filter
11
Suction of Transmission Fluid
11
Dipstick
12
Breather Valve
12
Output Flange
12
Control Block
13
Neutral Safety Switch
13
Neutral Safety Switch Check
13
Ohm Meter
13
Housing
14
Transmission Housing Halves
14
Shafts and Gears
14
Radial Shaft Seals
14
Fluid Inlet Pipe
15
Output Shaft Seal
15
Tapered Roller Bearings
16
Outer Races of Tapered Roller Bearing
16
Inner Races of Tapered Roller Bearings
16
Input Shaft - Control Block Side
16
Clutch Pack
17
Removal of the Clutch Discs
17
Control Block Side
17
Input Spline Side
18
Assembly
19
Input Shaft
19
Mount Discs into Reversing Clutch
19
Install Needle Bearings and Gear
20
Assemble Butting Rings
20
Mounting Inner Races of Tapered Roller Bearings
20
Assemble Shims, Support Shims and Retaining Ring
20
Intermediate Shaft
21
Output Shaft
21
Assemble Piston Rings
21
Preassembly of Housing
22
Assembly of Outer Races
22
Installation of Fluid Suction Pipe and Baffle
22
Assembling Input Shaft Seal
23
Mounting the Breather Filter
23
Measuring the Bearing Clearance/Adjusting the Pretension of Bearings
24
Mounting Outer Races of Tapered Roller Bearings into Housing
24
Inserting Gear Set into Housing
24
Measuring Bearing Clearance on Input Shaft
25
Measuring Bearing Clearance at Intermediate Shaft
25
Measuring the Bearing Clearance on the Output Shaft
25
Adjusting the Pretension/Clearance of Bearings
26
Final Assembly of the Housing
26
Mounting the Control Block
27
Making the Transmission Ready for Operation
28
Filling up with Transmission Fluid
28
Check Fluid Level
28
Adjustment Data
29
Shifting Pressure
29
Lube Oil Delivery Rate
29
Hydraulic Diagram
30
Tightening Torques
31
Function Test
32
Troubleshooting
33
Automatic Transmission Fluid
38
Spare Parts List
41
Name Plate
41
Mechanical Selector Valve
58
Old Electric Selector Valve with Proportional Valves
60
Old Electric Selector Valve On/Off 12V, 26 Bar
64
New Electric Selector Valve On/Off 12V/24V
68

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