Yamaha YZF-R1 2012 Manuals

Manuals and User Guides for Yamaha YZF-R1 2012. We have 3 Yamaha YZF-R1 2012 manuals available for free PDF download: Service Manual, Owner's Manual

Yamaha YZF-R1 2012 Service Manual

Yamaha YZF-R1 2012 Service Manual (557 pages)

Brand: Yamaha | Category: Motorcycle | Size: 27 MB

Table of Contents

Important
3
Important Manual Information
3
How to Use this Manual
4
Symbols
5
Table of Contents
7
General Information
9
Specifications
41
- General Specifications
  42
- Engine Specifications
  43
- Chassis Specifications
  50
- Electrical Specifications
  53
- General Tightening Torque Specifications
  56
- Tightening Torques
  56
- Engine Tightening Torques
  57
  - Connecting Rod Cap Bolt
    60
  - Crankcase Bolt (Main Journal)
    60
  - Cylinder Head Nut
    60
- Chassis Tightening Torques
  61
  - Front Wheel Axle Pinch Bolt
    63
  - Lower Bracket Pinch Bolt
    63
- Engine
  65
- Lubrication Points and Lubricant Types
  65
- Chassis
  67
- Engine Oil Lubrication Chart
  68
- Lubrication System Chart and Diagrams
  68
- Lubrication Diagrams
  70
- Cooling System Diagrams
  86
- Cable Routing
  90
Periodic Checks and Adjustments
117
- Introduction
  120
- Periodic Maintenance Chart for the Emission Control System
  120
- General Maintenance and Lubrication Chart
  121
- Checking the Fuel Line (Primary Injectior)
  123
- Checking the Fuel Line (Secondary Injector)
  123
- Checking the Spark Plugs
  123
- Adjusting the Valve Clearance
  124
- Valve Lapper
  127
- Checking the Throttle Body Synchronization
  128
- Synchronizing the Throttle Bodies
  128
- Adjusting the Throttle Body Synchronization
  129
- Checking the Crankcase Breather Hose
  130
- Checking the Exhaust System
  130
- Checking the Throttle Body Joints
  130
- Adjusting the Exhaust Gas Volume
  131
- Checking the Air Induction System
  132
- Replacing the Air Filter Element
  132
- Adjusting the Clutch Cable Free Play
  133
  - Engine Side
    133
  - Handlebar Side
    133
- Checking the Brake Fluid Level
  134
- Checking the Brake Operation
  134
- Adjusting the Front Disc Brake
  135
- Adjusting the Rear Disc Brake
  135
- Checking the Front Brake Pads
  135
- Bleeding the Hydraulic Brake System
  136
- Checking the Rear Brake Pads
  136
- Checking the Front Brake Hoses
  137
- Checking the Rear Brake Hose
  138
- Checking the Tires
  138
- Checking the Wheels
  138
- Adjusting the Drive Chain Slack
  140
- Checking the Swingarm Operation
  140
- Checking the Wheel Bearings
  140
- Checking and Adjusting the Steering Head
  141
- Lubricating the Drive Chain
  141
- Checking the Chassis Fasteners
  142
- Checking the Steering Damper
  142
- Lubricating the Brake Lever
  142
- Lubricating the Clutch Lever
  142
- Lubricating the Pedal
  142
- Adjusting the Shift Pedal
  143
- Checking the Front Fork
  143
- Checking the Sidestand Switch
  143
- Lubricating the Sidestand
  143
- Adjusting the Front Fork Legs
  144
- Rebound Damping
  144
- Adjusting the Rear Shock Absorber Assembly
  145
- Checking the Rear Shock Absorber Assembly
  145
- Checking the Connecting Arm and Relay Arm
  147
- Checking the Engine Oil Level
  147
- Changing the Engine Oil
  148
- Measuring the Engine Oil Pressure
  149
- Oil Pressure Adapter H
  149
- Checking the Coolant Level
  150
- Checking the Cooling System
  150
- Changing the Coolant
  151
- Adjusting the Rear Brake Light Switch
  152
- Adjusting the Throttle Cable Free Play
  153
- Checking and Charging the Battery
  153
- Checking and Lubricating the Cables
  153
- Checking the Fuses
  153
- Lubricating the Rear Suspension
  153
- Adjusting the Headlight Beams
  154
- Replacing the Headlight Bulbs
  154
Chassis
157
- Removing the Seats and Battery
  160
- General Chassis
  160
- Removing the Side Cowlings
  161
- Removing the ECU and Rectifier/Regulator
  162
- Removing the Air Ducts
  163
- Removing the Front Cowling Assembly
  164
- General Chassis
  164
- Removing the Meter and Headlight
  165
- Removing the Rear Fender
  167
- Disassembling the License Plate/Turn Signal Light Assembly
  168
- Installing the Quick Fastener (Push Type)
  169
- Removing the Quick Fastener (Push Type)
  169
- Removing the Quick Fastener (Screw Type)
  169
- Installing the Quick Fastener (Screw Type)
  169
- Installing the Quick Fastener (Pull Type)
  170
- Installing the Passenger Seat Lock Cylinder
  170
- Removing the Front Turn Signal Lights
  170
- Installing the Front Turn Signal Lights
  170
- Removing the Lower Cowlings
  171
- Installing the Lower Cowlings
  171
- Removing the Side Cowling Inner Panels
  171
- Installing the Side Cowling Inner Panels
  171
- Installing the Air Intake Ducts
  172
- Installing the Air Chamber Covers
  172
- Installing the Intake Air Duct Covers
  172
- Removing the Intake Air Duct Covers
  172
- Removing the Windshield
  173
- Installing the Windshield
  173
- Installing the Mirror Fitting Plates
  173
- Removing the Upper Tail Cover
  173
- Installing the Upper Tail Cover
  174
- Installing the Tail/Brake Light
  174
- Adjusting the Rider Footrests
  174
- Removing the Front Wheel and Brake Discs
  176
- Front Wheel
  176
- Disassembling the Front Wheel
  177
- Removing the Front Wheel
  178
- Checking the Front Wheel
  178
- Maintenance of the Front Speed Sensor and Sensor Rotor
  179
- Adjusting Thr Front Wheel Static Balance
  181
- Installing the Front Wheel (Front Brake Discs)
  182
- Rear Wheel
  184
- Removing the Rear Wheel
  184
- Removing the Brake Disc and Rear Wheel Sprocket
  185
- Disassembling the Rear Wheel
  186
- Checking the Rear Wheel
  187
- Assembling the Rear Wheel
  188
- Checking the Rear Wheel Drive Hub
  188
- Checking and Replacing the Rear
  188
- Adjusting the Rear Wheel Static Balance
  189
- Installing the Rear Wheel
  189
- Front Brake
  190
- Removing the Front Brake Pads
  190
- Removing the Front Brake Master Cylinder
  191
- Disassembling the Front Brake Master Cylinder
  192
- Removing the Front Brake Calipers
  193
- Disassembling the Front Brake Calipers
  194
- Checking the Front Brake Discs
  195
- Replacing the Front Brake Pads
  196
- Checking the Front Brake Calipers
  199
- Installing Teh Front Brake Calipers
  199
- Assembling the Front Brake Calipers
  199
- Checking the Front Brake Master Cylinder
  201
- Assembling the Front Brake Master Cylinder
  201
- Installing the Front Brake Master Cylinder
  201
- Removing the Rear Brake Pads
  203
- Rear Brake
  203
- Removing the Rear Brake Master Cylinder
  204
- Disassembling the Rear Brake Master Cylinder
  205
- Removing the Rear Brake Calipers
  206
- Disassembling the Rear Brake Caliper
  207
- Checking the Rear Brake Disc
  208
- Replacing the Rear Brake Pads
  208
- Removing the Rear Brake Caliper
  210
- Checking the Rear Brake Caliper
  210
- Assembling the Rear Brake Caliper
  211
- Installing the Rear Brake Caliper
  211
- Checking the Rear Brake Master Cylinder
  212
- Assembling the Rear Brake Master Cylinder
  213
- Installing the Rear Brake Master Cylinder
  213
- Handlebars
  215
- Removing the Handlebars
  215
- Checking the Handlebars
  217
- Installing the Handlebars
  217
- Front Fork
  220
- Removing the Front Fork Legs
  220
- Disassembling the Front Fork Legs
  221
- Front Fork
  223
- Checking the Front Fork Legs
  225
- Assembling the Front Fork Legs
  225
- Installing the Front Fork Legs
  229
- Steering Head
  231
- Removing the Lower Bracket
  231
- Checking the Steering Head
  233
- Installing the Steering Head
  234
- Checking the Steering Damper
  234
- Rear Shock Absorber Assembly
  235
- Removing the Rear Shock Absorber Assembly
  235
- Checking the Rear Shock Absorber Assembly
  236
- Disposing of a Rear Shock Absorber
  236
- Handling the Rear Shock Absorber
  236
- Checking the Connecting Arm and Relay Arm
  237
- Installing the Relay Arm
  237
- Installing the Rear Shock Absorber Assembly
  237
- Swingarm
  239
- Removing the Swingarm
  239
- Checking the Swingarm
  242
- Installing the Swingarm
  242
- Chain Drive
  244
- Removing the Drive Sprocket and Drive Chain
  244
- Removing the Drive Chain
  245
- Checking the Drive Chain
  245
- Checking the Drive Sprocket
  246
- Installing the Drive Chain
  246
Engine
249
- Engine Inspection
  252
- Measuring the Compression Pressure
  252
- Engine Removal
  254
  - Removing the Exhaust Pipe and Muffler
    254
  - Disconnecting the Leads and Hoses
    257
  - Removing the Engine
    259
- Installing the Engine
  261
- Pivot Shaft Wrench Adapter
  261
- Installing the Exhaust Pipe and Muffler
  262
- Camshafts
  264
  - Removing the Cylinder Head Cover
    264
  - Removing the Camshafts
    265
- Removing the Camshafts
  267
- Checking the Camshafts
  268
- Checking the Timing Chain and Sprocket
  269
- Checking the Timing Chain Guides
  270
- Checking the Timing Chain Tensioner
  270
- Installing the Camshafts
  270
- Cylinder Head
  275
- Removing the Cylinder Head
  275
- Checking the Cylinder Head
  276
- Installing the Cylinder Head
  276
  - Removing the Valves and Valve Springs
    278
  - Valves and Valve Springs
    278
- Removing the Valves
  280
- Valves and Valve Springs
  280
- Checking the Valves and Valve Guides
  281
- Checking the Valve Seats
  282
- Checking the Valve Springs
  284
- Checking the Valve Filters
  285
- Installing the Valves
  285
- Generator
  287
- Removing the Generator
  287
- Installing the Generator
  288
- Removing the Generator
  288
- Removing the Starter Clutch
  290
- Starter Clutch
  290
- Checking the Starter Clutch
  291
- Installing the Starter Clutch
  291
- Pickup Rotor
  293
- Removing the Pickup Rotor
  293
- Installing the Pickup Rotor
  294
- Electric Starter
  296
  - Removing the Starter Motor
    296
  - Disassembling the Starter Motor
    297
- Checking the Starter Motor
  298
- Assembling the Starter Motor
  299
- Oil Pump
  301
  - Removing the Oil Pan and Oil/Water Pump Assembly
    301
  - Disassembling the Oil Pump
    303
- Checking the Oil Pump
  304
- Checking the Sprocket and Chain
  304
- Removing the Oil Pan
  304
- Checking the Oil Delivery Pipes
  305
- Checking the Oil Strainer
  305
- Checking the Relief Valve
  305
- Assembling the Oil Pump
  306
- Installing the Oil/Water Pump Assembly
  306
- Installing the Oil Pan
  307
- Clutch
  309
  - Removing the Clutch Cover
    309
  - Removing the Pull Lever Shaft
    310
  - Removing the Clutch
    311
- Removing the Clutch
  313
- Checking the Clutch Plates
  314
- Checking the Friction Plates
  314
- Checking the Clutch Housing
  315
- Checking the Clutch Springs
  315
- Checking the Clutch Boss
  316
- Checking the Pressure Plate
  316
- Checking the Primary Drive Gear
  316
- Checking the Primary Driven Gear
  316
- Checking the Pull Lever Shaft and Pull Rod
  316
- Installing the Clutch
  316
- Removing the Shift Shaft and Stopper Lever
  319
- Shift Shaft
  319
- Checking the Shift Shaft
  320
- Checking the Stopper Lever
  320
- Installing the Shift Shaft
  320
- Crankcase
  321
- Separating the Crankcase
  321
- Assembling the Crankcase
  323
- Checking the Crankcase
  323
- Disassembling the Crankcase
  323
  - Connecting Rods and Pistons
    325
  - Removing the Connecting Rods and Pistons
    325
- Checking the Cylinder and Piston
  326
- Connecting Rods and Pistons
  326
- Removing the Connecting Rods and Pistons
  326
- Checking the Piston Rings
  327
- Checking the Piston Pin
  328
- Checking the Connecting Rods
  329
- Installing the Connecting Rod and Piston
  332
- Crankshaft
  336
- Removing the Crankshaft
  336
- Checking the Crankshaft
  337
- Checking the Oil Nozzles
  337
- Removing the Crankshaft and Balancer Shaft
  337
- Checking the Balancer Shaft
  339
- Installing the Crankshaft
  340
- Installing the Balancer Assembly
  341
- Removing the Transmission, Shift Drum Assembly, and Shift Forks
  342
- Transmission
  342
  - Disassembling the Main Axle Assembly
    343
  - Disassembling the Drive Axle Assembly
    344
- Checking the Shift Forks
  346
- Removing the Transmission
  346
- Checking the Shift Drum Assembly
  347
- Checking the Transmission
  347
- Assembling the Main Axle and Drive Axle
  348
- Installing the Transmission
  348
Cooling System
351
- Radiator
  352
- Removing the Radiator
  352
- Checking the Radiator
  354
- Installing the Radiator
  354
- Oil Cooler
  356
- Removing the Oil Cooler
  356
- Checking the Oil Cooler
  358
- Installing the Oil Cooler
  358
- Thermostat
  359
- Removing the Thermostat
  359
- Assembling the Thermostat Assembly
  361
- Checking the Thermostat
  361
- Installing the Thermostat Assembly
  362
- Water Pump
  363
- Disassembling the Water Pump
  363
- Checking the Water Pump
  364
- Assembling the Water Pump
  364
Fuel System
367
General Information
395
Electrical System
395
- Ignition System
  398
- Circuit Diagram
  398
- Engine Stopping Due to Sidestand Operation
  400
- Troubleshooting
  402
- Electric Starting System
  404
- Starting Circuit Cut-Off System Operation
  406
- Charging System
  410
- Lighting System
  414
- Signaling System
  418
- Cooling System Circuit Diagram
  426
- Fuel Injection System
  430
- Ecu Self-Diagnostic Function
  432
- Engine Trouble Warning Light Indication and FI System Operation
  432
- Checking the Engine Trouble Warning Light
  432
- ECU Detects an Abnormal Signal from a Sensor
  433
- The Engine Operation Is Not Normal but the Engine Trouble Warning Light Does Not Comeon
  434
- Troubleshooting Method
  434
- The Engine Operation Is Not Normal and the Engine Trouble Warning Light Comes on
  434
- Diagnostic Mode
  435
- Sensor Operation Table
  437
- Troubleshooting Details
  443
- Clutch Switch System Malfunction
  484
- Fuel Pump System
  504
- Immobilizer System
  508
- General Information
  510
- Standby Mode
  511
- Code Re-Registering Key Registration
  511
- Part Replacement and Key Code Registration Requirements
  511
- Standard Key Registration
  512
- Voiding the Standard Key Code
  513
- Standard Key Code Voiding Method
  513
- Self-Diagnosis Fault Code Indication
  515
- Immobilizer System Indicator Light Fault Code Indication
  516
- Electrical Components
  518
- Checking the Switches
  522
- Checking the Condition of the Bulb Sockets
  525
- Checking the Condition of the Bulbs
  525
- Types of Bulbs
  525
- Checking the Bulbs and Bulb Sockets
  525
- Checking the Fuses
  526
- Checking and Charging the Battery
  526
- Charging Method Using a Variable-Current (Voltage) Charger
  529
- Charging Method Using a Constant Voltage Charger
  529
- Checking the Relays
  530
- Relay Unit (Starting Circuit Cut-Off Relay)
  530
- Starter Relay
  530
- Headlight Relay
  531
- Relay Unit (Fuel Pump Relay)
  531
- Radiator Fan Motor Relay
  531
- Checking the Turn Signal/Hazard Relay
  531
- Checking the Relay Unit (Diode)
  532
- Checking the Crankshaft Position Sensor
  534
- Checking the Lean Angle Sensor
  535
- Checking the Starter Motor Operation
  535
- Checking the Stator Coil
  536
- Checking the Rectifier/Regulator
  536
- Checking the Horn
  537
- Checking the Oil Level Switch
  537
- Checking the Fuel Sender
  538
- Checking the Rear Speed Sensor
  538
- Checking the Radiator Fan Motor
  539
- Checking the Coolant Temperature Sensor
  539
- Checking the Throttle Position Sensor
  540
- Checking the Accelerator Position Sensor
  540
- Checking the Throttle Servo Motor
  541
- Checking the Air Induction System Solenoid
  541
- Checking the Atmospheric Pressure Sensor
  542
- Checking the Cylinder Identification Sensor
  542
- Checking the Intake Air Temperature Sensor
  543
- Checking the Intake Air Pressure Sensor
  543
- Checking the Steering Damper Solenoid
  544
- Checking the Gear Position Sensor
  544
- Checking the Fuel Injectors
  545
Troubleshooting
547
- Troubleshooting
  548
- Starting Failures
  548
- Incorrect Engine Idling Speed
  548
- Faulty Clutch
  549
- Jumps out of Gear
  549
- Shift Pedal Does Not Move
  549
- Poor Medium-And-High-Speed Performance
  549
- Overcooling
  550
- Poor Braking Performance
  550
- Faulty Front Fork Legs
  550
- Unstable Handling
  550
- Cooling System
  550
- Faulty Lighting or Signaling System
  551
- Wiring Diagram YZF-R1(B)
  552
- Color Code
  552
- Wiring Diagram
  555

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Yamaha YZF-R1 2012 Service Manual

Yamaha YZF-R1 2012 Service Manual (556 pages)

Brand: Yamaha | Category: Motorcycle | Size: 62 MB

Table of Contents

Table of Contents

7
- How to Use this Manual
  4
- Symbols
  5
- 1 General Information
  9
  - Identification
    10
    
    Vehicle Identification Number
    10
    
    Model Label
    10
  - Features
    11
    
    Outline of the Fi System
    11
    
    Fi System
    12
    
    YCC-T (Yamaha Chip Controlled Throttle) YCC-I (Yamaha Chip Controlled Intake)
    13
    
    OUTLINE of the TCS (Traction Control System)
    17
    
    Instrument Functions
    21
  - Important Information
    29
    
    Preparation for Removal and Disassembly
    29
    
    Replacement Parts
    29
    
    Gaskets, Oil Seals and O-Rings
    29
    
    Lock Washers/Plates and Cotter Pins
    29
    
    Bearings and Oil Seals
    30
    
    Circlips
    30
  - Checking the Connections
    31
  - Handling the Electronic Parts
    32
  - Special Tools
    33
Specifications

41
- General Specifications
  42
- Engine Specifications
  43
- Chassis Specifications
  50
- Electrical Specifications
  53
- Tightening Torques
  56
- Lubrication Points and Lubricant Types
  65
  - Engine
    65
  - Chassis
    67
- Lubrication System Chart and Diagrams
  68
  - Engine Oil Lubrication Chart
    68
  - Lubrication Diagrams
    70
- Cooling System Diagrams
  86
- Cable Routing
  90
Periodic Checks and Adjustments

117
- Introduction
  120
- Periodic Maintenance
  120
- Periodic Maintenance Chart for the Emission Control System
  120
- General Maintenance and Lubrication Chart
  121
- CHECKING the FUEL LINE (Primary Injector)
  123
- CHECKING the FUEL LINE (Secondary Injector)
  123
- Checking the Spark Plugs
  123
- Adjusting the Valve Clearance
  124
- Synchronizing the Throttle Bodies
  128
- Checking the Crankcase Breather Hose
  130
- Checking the Exhaust System
  130
- Checking the Throttle Body Joints
  130
- Adjusting the Exhaust Gas Volume
  131
- Checking the Air Induction System
  132
- Replacing the Air Filter Element
  132
- Adjusting the Clutch Cable Free Play
  133
- Checking the Brake Fluid Level
  134
- Checking the Brake Operation
  134
- Adjusting the Front Disc Brake
  135
- Adjusting the Rear Disc Brake
  135
- Checking the Front Brake Pads
  135
- Bleeding the Hydraulic Brake System
  136
- Checking the Rear Brake Pads
  136
- Checking the Front Brake Hoses
  137
- Checking the Rear Brake Hose
  138
- Checking the Tires
  138
- Checking the Wheels
  138
- Adjusting the Drive Chain Slack
  140
- Checking the Swingarm Operation
  140
- Checking the Wheel Bearings
  140
- Checking and Adjusting the Steering Head
  141
- Lubricating the Drive Chain
  141
- Checking the Chassis Fasteners
  142
- Checking the Steering Damper
  142
- Lubricating the Brake Lever
  142
- Lubricating the Clutch Lever
  142
- Lubricating the Pedal
  142
- Adjusting the Shift Pedal
  143
- Checking the Front Fork
  143
- Checking the Sidestand
  143
- Checking the Sidestand Switch
  143
- Lubricating the Sidestand
  143
- Adjusting the Front Fork Legs
  144
- Adjusting the Rear Shock Absorber Assembly
  145
- Checking the Rear Shock Absorber Assembly
  145
- Checking the Connecting Arm and Relay Arm
  147
- Checking the Engine Oil Level
  147
- Changing the Engine Oil
  148
- Measuring the Engine Oil Pressure
  149
- Checking the Coolant Level
  150
- Checking the Cooling System
  150
- Changing the Coolant
  151
- Adjusting the Rear Brake Light Switch
  152
- Checking the Front Brake Light Switch
  152
- Adjusting the Throttle Cable Free Play
  153
- Checking and Charging the Battery
  153
- Checking and Lubricating the Cables
  153
- Checking the Fuses
  153
- Lubricating the Rear Suspension
  153
- Adjusting the Headlight Beams
  154
- Replacing the Headlight Bulbs
  154
- Chassis
  157
  - General Chassis
    164
  - Front Brake
    192
  - Rear Brake
    208
  - Front Fork
    223
Engine

249
- Engine Inspection
  
  252
  - Measuring the Compression Pressure
    252
- Engine Removal
  
  254
  - Installing the Engine
    261
  - Installing the Exhaust Pipe and Muffler
    262
- Camshafts
  
  264
  - Removing the Camshafts
    267
  - Checking the Camshafts
    268
  - Checking the Timing Chain and Sprocket
    269
  - Checking the Timing Chain Guides
    270
  - Checking the Timing Chain Tensioner
    270
  - Installing the Camshafts
    270
- Cylinder Head
  
  275
  - Removing the Cylinder Head
    276
  - Checking the Cylinder Head
    276
  - Installing the Cylinder Head
    276
- Valves and Valve Springs
  
  280
  - Removing the Valves
    280
  - Checking the Valves and Valve Guides
    281
  - Checking the Valve Seats
    282
  - Checking the Valve Springs
    284
  - Checking the Valve Lifters
    285
  - Installing the Valves
    285
- Generator
  
  287
  - Removing the Generator
    288
  - Installing the Generator
    288
- Starter Clutch
  
  290
  - Removing the Starter Clutch
    291
  - Checking the Starter Clutch
    291
  - Installing the Starter Clutch
    291
- Pickup Rotor
  
  293
  - Removing the Pickup Rotor
    294
  - Installing the Pickup Rotor
    294
- Electric Starter
  
  296
  - Checking the Starter Motor
    298
  - Assembling the Starter Motor
    299
- Oil Pump
  
  301
  - Removing the Oil Pan
    304
  - Checking the Sprocket and Chain
    304
  - Checking the Oil Pump
    304
  - Checking the Relief Valve
    305
  - Checking the Oil Delivery Pipes
    305
  - Checking the Oil Strainer
    305
  - Assembling the Oil Pump
    306
  - Installing the Oil/Water Pump Assembly
    306
  - Installing the Oil Pan
    307
- Clutch
  
  309
  - Removing the Clutch
    313
  - Checking the Friction Plates
    314
  - Checking the Clutch Plates
    314
  - Checking the Clutch Springs
    315
  - Checking the Clutch Housing
    315
  - Checking the Clutch Boss
    316
  - Checking the Pressure Plate
    316
  - Checking the Primary Drive Gear
    316
  - Checking the Primary Driven Gear
    316
  - Checking the Pull Lever Shaft and Pull Rod
    316
  - Installing the Clutch
    316
- Shift Shaft
  
  319
  - Checking the Shift Shaft
    320
  - Checking the Stopper Lever
    320
  - Installing the Shift Shaft
    320
- Crankcase
  
  321
  - Disassembling the Crankcase
    323
  - Checking the Crankcase
    323
  - Assembling the Crankcase
    323
- Connecting Rods and Pistons
  
  326
  - Removing the Connecting Rods and Pistons
    326
  - Checking the Cylinder and Piston
    326
  - Checking the Piston Rings
    327
  - Checking the Piston Pin
    328
  - Checking the Connecting Rods
    329
  - Installing the Connecting Rod and Piston
    332
- Crankshaft
  
  336
  - Removing the Crankshaft and Balancer Shaft
    337
  - Checking the Oil Nozzles
    337
  - Checking the Crankshaft
    337
  - Checking the Balancer Shaft
    339
  - Installing the Crankshaft
    340
  - Installing the Balancer Assembly
    341
- Transmission
  
  346
  - Removing the Transmission
    346
  - Checking the Shift Forks
    346
  - Checking the Shift Drum Assembly
    347
  - Checking the Transmission
    347
  - Assembling the Main Axle and Drive Axle
    348
  - Installing the Transmission
    348
Cooling System

351
- Radiator
  
  352
  - Checking the Radiator
    354
  - Installing the Radiator
    354
- Oil Cooler
  
  356
  - Checking the Oil Cooler
    358
  - Installing the Oil Cooler
    358
- Thermostat
  
  359
- Water Pump
  
  363
  - Disassembling the Water Pump
    364
  - Checking the Water Pump
    364
  - Assembling the Water Pump
    364
  - Fuel System
    367
    
    Fuel Tank
    369
    
    Air Induction System
    388
  - Electrical System
    395
  - General Information
    395
    
    Ignition System
    398
    
    Electric Starting System
    404
    
    Charging System
    410
    
    Lighting System
    414
    
    Signaling System
    418
    
    Fuel Injection System
    430
    
    Fuel Pump System
    504
    
    Immobilizer System
    508
  - Specifications
    544
  - Troubleshooting
    547
    
    Troubleshooting
    548

Yamaha YZF-R1 2012 Owner's Manual

Yamaha YZF-R1 2012 Owner's Manual (122 pages)

Brand: Yamaha | Category: Motorcycle | Size: 2 MB

Table of Contents

Important Manual Information
4
Table of Contents
6
Location of Important Labels
8
Safety Information
11
Description
16
Left View
16
Right View
17
Controls and Instruments
18
Instrument and Control Functions
19
Main Switch/Steering Lock
19
Indicator Lights and Warning Lights
20
Multi-Function Meter Unit
24
D-Mode (Drive Mode)
32
Handlebar Switches
33
Clutch Lever
34
Shift Pedal
35
Brake Lever
35
Brake Pedal
36
Traction Control System
36
Fuel Tank Cap
38
Fuel
39
Fuel Tank Breather Hose and Overflow Hose
40
Catalytic Converter
41
Seats
41
Helmet Holder
43
Storage Compartment
43
Rider Footrest Position
44
Rear View Mirrors
44
Adjusting the Front Fork
45
Adjusting the Shock Absorber Assembly
47
Luggage Strap Holders
49
Sidestand
49
Ignition Circuit Cut-Off System
50
For Your Safety - Pre-Operation Checks
52
Operation and Important Riding Points
55
Starting the Engine
55
Shifting
56
Engine Break-In
57
Parking
58
Periodic Maintenance and Adjustment
59
Owner's Tool Kit
60
Periodic Maintenance Chart for the Emission Control System
61
General Maintenance and Lubrication Chart
63
Removing and Installing Cowlings
67
Checking the Spark Plugs
69
Canister (for California Only)
70
Engine Oil and Oil Filter Cartridge
71
Coolant
73
Air Filter Element
76
Checking the Engine Idling Speed
77
Checking the Throttle Grip Free Play
77
Valve Clearance
77
Tires
78
Cast Wheels
80
Adjusting the Clutch Lever Free Play
81
Checking the Brake Lever Free Play
81
Brake Light Switches
82
Checking the Front and Rear Brake Pads
82
Checking the Brake Fluid Level
83
Changing the Brake Fluid
84
Drive Chain Slack
85
Cleaning and Lubricating the Drive Chain
86
Checking and Lubricating the Cables
87
Checking and Lubricating the Throttle Grip and Cable
87
Checking and Lubricating the Brake and Shift Pedals
87
Checking and Lubricating the Brake and Clutch Levers
88
Checking and Lubricating the Sidestand
89
Lubricating the Swingarm Pivots
89
Checking the Front Fork
89
Checking the Steering
90
Checking the Wheel Bearings
90
Battery
91
Replacing the Fuses
92
Replacing a Headlight Bulb
94
Tail/Brake Light
95
Replacing a Turn Signal Light Bulb
95
Replacing the License Plate Light Bulb
96
Auxiliary Light
97
Supporting the Motorcycle
97
Troubleshooting
98
Troubleshooting Charts
99
Motorcycle Care and Storage
101
Matte Color Caution
101
Care
101
Storage
104
Specifications
106
Consumer Information
109
Identification Numbers
109
Reporting Safety Defects
111
Motorcycle Noise Regulation
112
Maintenance Record
113
Yamaha Motor
115
Warranty
115
Yamaha Extended Service (Y.e.s.)
117

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