Yamaha XVS13CTWC Manuals

Manuals and User Guides for Yamaha XVS13CTWC. We have 1 Yamaha XVS13CTWC manual available for free PDF download: Service Manual

Yamaha XVS13CTWC Service Manual

Yamaha XVS13CTWC Service Manual (422 pages)

Yamaha Motorcycle Service manual

Brand: Yamaha | Category: Motorcycle | Size: 18.13 MB

Table of Contents

Table of Contents

8
- How to Use this Manual
  5
- Symbols
  6
- 1 General Information
  10
  - Identification
    11
    
    Vehicle Identification Number
    11
    
    Model Label
    11
  - Features
    12
    
    Outline of the Fi System
    12
    
    Fi System
    13
    
    Instrument Functions
    14
  - Important Information
    16
    
    Preparation for Removal and Disassembly
    16
    
    Replacement Parts
    16
    
    Gaskets, Oil Seals and O-Rings
    16
    
    Lock Washers/Plates and Cotter Pins
    16
    
    Bearings and Oil Seals
    17
    
    Circlips
    17
  - Checking the Connections
    18
  - Special Tools
    19
Specifications

26
- General Specifications
  27
- Engine Specifications
  28
- Chassis Specifications
  35
- Electrical Specifications
  38
- Tightening Torques
  41
- Lubrication Points and Lubricant Types
  50
  - Engine
    50
  - Chassis
    51
- Lubrication System Chart and Diagrams
  53
  - Engine Oil Lubrication Chart
    53
  - Lubrication Diagrams
    55
- Cooling System Diagrams
  63
- Cable Routing
  69
Periodic Checks and Adjustments

90
- Periodic Maintenance
  
  93
- Engine
  
  96
  - Adjusting the Valve Clearance
    96
  - Synchronizing the Throttle Bodies
    98
  - Adjusting the Throttle Cable Free Play
    100
  - Checking the Spark Plugs
    101
  - Checking the Ignition Timing
    101
  - Measuring the Compression Pressure
    102
  - Checking the Engine Oil Level
    103
  - Changing the Engine Oil
    104
  - Adjusting the Clutch Lever Free Play
    105
  - Replacing the Air Filter Element
    106
  - Checking the Intake Manifold Joints
    107
  - Checking the Fuel Line
    107
  - Checking the Crankcase Breather Hose
    107
  - Checking the Exhaust System
    108
  - CHECKING the CANISTER (California Only)
    108
  - Checking the Coolant Level
    108
  - Checking the Cooling System
    109
  - Changing the Coolant
    109
- Chassis
  
  112
  - Adjusting the Front Brake Lever Free Play
    112
    
    Adjusting the Rear Disc Brake
    112
    
    Checking the Brake Fluid Level
    113
    
    Checking the Front Brake Pads
    113
    
    Checking the Rear Brake Pads
    113
    
    Checking the Front Brake Hoses
    114
    
    Checking the Rear Brake Hoses
    114
    
    Adjusting the Rear Brake Light Switch
    114
    
    Bleeding the Hydraulic Brake System
    114
    
    Adjusting the Shift Pedal
    116
    
    Adjusting the Drive Belt Slack
    116
    
    Checking and Adjusting the Steering Head
    118
    
    Checking the Front Fork
    119
    
    Adjusting the Rear Shock Absorber Assembly
    119
    
    Checking the Tires
    120
    
    Checking the Wheels
    121
    
    Checking and Lubricating the Cables
    121
    
    Lubricating the Levers
    122
    
    Lubricating the Pedal
    122
    
    Lubricating the Sidestand
    122
    
    Lubricating the Rear Suspension
    122
Chassis

126
- General Chassis
  
  129
- Front Wheel
  
  137
  - Removing the Front Wheel
    139
  - Disassembling the Front Wheel
    139
  - Checking the Front Wheel
    139
  - Assembling the Front Wheel
    140
  - Adjusting the Front Wheel Static Balance
    140
  - Installing the Front Wheel (Front Brake Disc)
    141
- Rear Wheel
  
  143
- Front Brake
  
  150
- Rear Brake
  
  162
  - Introduction
    168
  - Checking the Rear Brake Disc
    168
  - Replacing the Rear Brake Pads
    168
  - Removing the Rear Brake Caliper
    169
  - Disassembling the Rear Brake Caliper
    169
  - Checking the Rear Brake Caliper
    170
  - Assembling the Rear Brake Caliper
    170
  - Installing the Rear Brake Caliper
    170
  - Removing the Rear Brake Master Cylinder
    171
  - Checking the Rear Brake Master Cylinder
    171
  - Assembling the Rear Brake Master Cylinder
    172
  - Installing the Rear Brake Master Cylinder
    172
- Handlebar
  
  175
  - Removing the Handlebar
    175
  - Checking the Handlebar
    175
  - Installing the Handlebar
    175
- Front Fork
  
  178
  - Removing the Front Fork Legs
    182
  - Disassembling the Front Fork Legs
    182
  - Checking the Front Fork Legs
    183
  - Assembling the Front Fork Legs
    183
  - Installing the Front Fork Legs
    185
- Steering Head
  
  187
  - Removing the Lower Bracket
    189
  - Checking the Steering Head
    189
  - Installing the Steering Head
    189
- Rear Shock Absorber Assembly
  
  191
- Swingarm
  
  196
  - Removing the Swingarm
    198
  - Checking the Swingarm
    198
  - Installing the Swingarm
    198
- Belt Drive
  
  200
Engine

204
- Engine Removal
  
  207
  - Installing the Exhaust Pipe Cover Screw Clamps
    208
  - Installing the Cylinder Covers
    211
  - Installing the Shift Arm
    211
  - Installing the Engine
    216
- Camshafts
  
  218
- Cylinder Heads
  
  230
  - Removing the Cylinder Heads
    231
  - Checking the Cylinder Heads
    231
  - Installing the Cylinder Heads
    231
- Valves and Valve Springs
  
  234
  - Removing the Valves
    234
  - Checking the Valves and Valve Guides
    234
  - Checking the Valve Seats
    236
  - Checking the Valve Springs
    237
  - Installing the Valves
    238
- Cylinders and Pistons
  
  240
  - Removing the Pistons
    241
  - Checking the Cylinders and Pistons
    241
  - Checking the Piston Rings
    242
  - Checking the Piston Pins
    243
  - Installing the Pistons and Cylinders
    244
- Generator and Starter Clutch
  
  246
  - Removing the Generator
    249
  - Removing the Starter Clutch
    249
  - Checking the Starter Clutch
    249
  - Checking the Torque Limiter
    250
  - Installing the Starter Clutch
    250
  - Installing the Generator
    250
- Clutch
  
  252
  - Removing the Clutch
    257
  - Removing the Primary Drive Gear
    257
  - Checking the Friction Plates
    257
  - Checking the Clutch Plates
    258
  - Checking the Clutch Spring Plate
    258
  - Checking the Clutch Housing
    258
  - Checking the Clutch Boss
    258
  - Checking the Pressure Plate
    259
  - Checking the Primary Drive Gear
    259
  - Checking the Primary Driven Gear
    259
  - Checking the Pull Lever Shaft and Pull Rod
    259
  - Checking the Oil/Water Pump Drive Sprocket and Oil/Water Pump Drive Chain
    259
  - Installing the Primary Drive Gear
    259
  - Installing the Clutch
    260
- Shift Shaft
  
  263
  - Checking the Shift Shaft
    264
  - Checking the Stopper Lever
    264
  - Installing the Shift Shaft
    264
- Balancer Gears
  
  265
- Electric Starter
  
  268
  - Checking the Starter Motor
    270
  - Assembling the Starter Motor
    271
- Crankcase
  
  272
  - Disassembling the Crankcase
    276
  - Checking the Crankcase
    276
  - Checking the Bearings and Oil Seal
    276
  - Checking the Oil Delivery Pipes and Coolant Delivery Pipe
    276
  - Checking the Timing Chains
    276
  - Checking the Oil/Water Pump Driven Sprocket
    276
  - Checking the Oil Nozzles
    276
  - Installing the Bearing Retainers
    277
  - Assembling the Crankcase
    277
- Oil Pump
  
  279
  - Checking the Oil Pump
    280
  - Checking the Relief Valve
    280
  - Checking the Oil Strainer
    281
  - Assembling the Oil Pump
    281
  - Installing the Oil/Water Pump Assembly
    281
- Crankshaft
  
  282
- Transmission
  
  290
Cooling System

294
- Radiator
  
  296
  - Checking the Radiator
    297
  - Installing the Radiator
    297
- Thermostat
  
  298
  - Checking the Thermostat
    300
  - Installing the Thermostat Assembly
    300
- Water Pump
  
  301
  - Disassembling the Water Pump
    303
  - Checking the Water Pump
    303
  - Assembling the Water Pump
    303
Fuel System

306
- Fuel Tank
  
  307
  - Checking the Fuel Cock
    311
  - Checking the Fuel Cock Operation
    311
  - Checking the Fuel Pump Body
    311
  - Checking the Rollover Valve
    311
  - Removing the Fuel Pump
    311
  - Removing the Fuel Tank
    311
  - Installing the Fuel Pump
    312
  - Installing the Fuel Tank Hoses
    312
- Throttle Bodies
  
  314
  - Checking the Injectors
    317
  - Checking the Throttle Bodies
    317
  - Checking the Fuel Pressure
    317
  - Adjusting the Throttle Position Sensor
    317
  - Installing the Intake Manifold Assembly
    318
Electrical System

320
- Ignition System
  
  323
  - Circuit Diagram
    323
  - Engine Stopping Due to Sidestand Operation
    325
  - Troubleshooting
    326
- Electric Starting System
  
  329
  - Circuit Diagram
    329
  - Starting Circuit Cut-Off System Operation
    331
  - Troubleshooting
    333
- Charging System
  
  335
  - Circuit Diagram
    335
  - Troubleshooting
    337
- Lighting System
  
  339
  - Circuit Diagram
    339
  - Troubleshooting
    341
- Signaling System
  
  343
  - Circuit Diagram
    343
  - Troubleshooting
    345
- Cooling System
  
  349
  - Circuit Diagram
    349
  - Troubleshooting
    351
- Fuel Injection System
  
  353
  - Circuit Diagram
    353
  - Ecu Self-Diagnostic Function
    355
  - Self-Diagnostic Function Table
    356
  - Troubleshooting Method
    358
  - Diagnostic Mode
    359
  - Troubleshooting Details
    365
- Fuel Pump System
  
  385
  - Circuit Diagram
    385
  - Troubleshooting
    387
- Electrical Components
  
  389
  - Checking the Switches
    393
  - Checking the Bulbs and Bulb Sockets
    396
  - Checking the Fuses
    397
  - Checking and Charging the Battery
    397
  - Checking the Relays
    401
  - Checking the Turn Signal Relay
    402
  - Checking the Diodes
    403
  - Checking the Ignition Spark Gap
    404
  - Checking the Spark Plug Caps
    405
  - Checking the Ignition Coils
    405
  - Checking the Crankshaft Position Sensor
    406
  - Checking the Lean Angle Sensor
    406
  - Checking the Starter Motor Operation
    407
  - Checking the Stator Coil
    407
  - Checking the Rectifier/Regulator
    407
  - Checking the Horn
    408
  - Checking the Oil Level Switch
    408
  - Checking the Fuel Sender
    409
  - Checking the Fuel Level Warning Light
    409
  - Checking the Oil Level Warning Light
    410
  - Checking the Speed Sensor
    410
  - Checking the Radiator Fan Motor
    410
  - Checking the Coolant Temperature Sensor
    410
  - Checking the Throttle Position Sensor
    411
  - Specifications
    411
    
    Checking the Air Temperature Sensor
    412
Troubleshooting

414
- General Information
  414
- General Information
  415
- Incorrect Engine Idling Speed
  415
- Starting Failures
  415
- Troubleshooting
  415
- Faulty Clutch
  416
- Faulty Gear Shifting
  416
- Jumps out of Gear
  416
- Poor Medium-And-High-Speed Performance
  416
- Shift Pedal Does Not Move
  416
- Faulty Front Fork Legs
  417
- Overcooling
  417
- Overheating
  417
- Poor Braking Performance
  417
- Unstable Handling
  417
- Faulty Lighting or Signaling System
  418
  - Wiring Diagram
    420

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