WTC MedWeld 5000 Integrated Weld Control Manuals

Manuals and User Guides for WTC MedWeld 5000 Integrated Weld Control. We have 2 WTC MedWeld 5000 Integrated Weld Control manuals available for free PDF download: Technical Reference Manual, Operator's Manual

WTC MedWeld 5000 Operator's Manual (116 pages)

Integrated Weld Control

Brand: WTC | Category: Control Systems | Size: 1 MB

Table of Contents
3
If You Need Help
7
Welding Technology Corp. (WTC)
7
By Phone or Fax
7
By E-Mail
7
On the Web
7
Symbols Used in this Manual
8
Revision History
9
Safety Dangers
9
How to Use this Manual
11
Software Updates
12
Working with Static-Sensitive Devices
13
ESD Costs
13
Personnel Grounding
13
Handling or Moving ESDS Devices
13
Workstation Requirements
13
Contact Information
13
Copyright
14
Patents
14
Problem Report Form
16
Your Feedback Welcome here
18
Comments for Feedback Form
18
Medweld 5000 Overview
21
System Description
21
Welding with an AC Control
22
Timer Unit
24
Ethernet/Ip
24
Devicenet Integration
25
Component Descriptions
26
Circuit Breaker
26
Isolation Contactor
26
Control Transformer
26
SCR Assembly
27
Firing Card
27
Firing Card Input Signals
27
Firing Card Output Signals
27
Timer Unit
28
Optional Components
28
Chapter 2 Installing the Medweld 5000
31
Getting Started
31
Making the Required Connections
31
Devicenet Integration
32
Providing Medlan Connections
33
Medlan and DEP-100S Connections
33
Medlan Wiring Specifications
33
Cable Requirements
33
Cable Routing Requirements
34
Setting the Timer Medlan Address
34
Programming the Timer Unit
36
Example
36
Flexible I/O List
37
Flexible Inputs
37
DEP-100S Programming Device
39
Ethernet/Ip DEP
40
Webview
40
WTC Network Software
41
Robot Manufacturer Pendant
41
Available Configurations
41
Communications and I/O
43
CIOM and Local I/O
43
Local Inputs
43
Local Outputs
44
Organization of the Devicenet I/O
45
I/O Definitions
45
Inputs
45
User Inputs 1 - 8
49
Outputs
50
WELD COMPLETE Output
51
Devicenet Bitmap
53
Ethernet/Ip Bitmap
55
DEP-100S & Ethernet/Ip DEP Abbreviations
56
Input Abbreviations
56
Output Abbreviations
57
Weld Schedules
59
What Is a Weld Schedule
59
Software Capabilities
60
List of Functions
61
Medweld 5000 Functions
61
Function Descriptions
62
Delay Functions
62
Weld Functions
63
Weld Functions Using Automatic Current Compensation
65
Weld Functions that Adjust Current
66
Special Functions
68
Special Function Definitions
68
Default Weld Schedule
74
Advanced Software Features
75
C-Factor
75
Dynamic Current Windows
76
AVC Example
76
ACC Firing Mode
77
SPC Indexing Capabilities
78
SPC Functions
78
SPC Setup Parameters
79
Retract Features
81
Retract Mode Setup Parameter
81
Initiation from Retract
82
DEP-100S Programming Restrictions
82
Weld/No Weld Status
82
Viewing Weld Data
83
Stepper Function
84
Setup Parameters
85
Parameter Descriptions
86
Default Settings
93
Stepper Data
95
What Is a Stepper
95
Linear Steppers
96
Auxiliary Weld Counters
96
Default Linear Stepper Profile
97
Display at the DEP-100S
98
Chapter 8 Fault Conditions
100
Weld Initiate Not Present
100
Control Stop
100
Stepper Approaching Max
100
End of Stepper
100
High Current Limit
101
Low Current Limit
101
Iso Cntr Brkr Tripped
102
Extended Weld
103
High C-Factor
103
Low C-Factor
103
System Cooling
104
Weld Proceed
104
Control in No Weld
104
Initiation on Power-Up
105
Pressure Switch
105
Pressure Not Achieved
105
Weld Interruption
105
Scr Misfire
106

WTC MedWeld 5000 Technical Reference Manual (120 pages)

Integrated Weld Control

Brand: WTC | Category: Welding System | Size: 1 MB

Table of Contents
3
Revision History
9
How to Use this Manual
10
Chapter 1 Medweld 5000 Overview

19
- System Description
  19
- Welding with the MFDC Inverter
  19
- Timer Unit
  21
- Devicenet Integration
  23
- Timer Interface to the Inverter
  23
  - Timer Unit Output
    23
  - Timer Unit Input
    23
- Component Descriptions
  24
- Circuit Breaker
  24
- Isolation Contactor
  24
- Charging Pack
  24
- Control Transformer
  25
- MFDC Inverter
  25
- Timer Unit
  25
Chapter 2 Installing the Medweld 5000

27
- Getting Started
  27
  - Making the Required Connections
    27
  - Devicenet Integration
    28
  - Providing Medlan Connections
    29
  - Medlan and DEP-100S Connections
    29
    
    Medlan Wiring Specifications
    29
    
    Cable Requirements
    29
  - Cable Routing Requirements
    30
  - Setting the Timer Medlan Address
    30
  - Programming the Timer Unit
    31
  - Flexible I/O List
    33
  - DEP-100S Programming Device
    37
Chapter 3 Communications and I/O

39
- Local and Safety I/O
  39
  - Local Inputs
    39
  - Local Outputs
    40
  - Organization of the Devicenet I/O
    41
- I/O Definitions
  41
  - Inputs
    41
  - Outputs
    46
- Devicenet Bitmap
  49
- DEP-100S Abbreviations
  51
  - Output Abbreviations
    52
Chapter 4 Weld Schedules

53
- What Is a Weld Schedule
  53
- Software Capabilities
  54
- List of Functions
  55
  - Medweld 5000 Funcitons
    55
- Function Descriptions
  59
- Default Weld Sequence: Robot
  70
- Default Weld Sequence: Machine
  70
Chapter 5 Advanced Software Features

71
- C-Factor
  71
- Dynamic Current Windows
  72
  - AVC Example
    72
  - ACC Firing Mode
    73
- SPC Indexing Capabilities
  74
  - SPC Functions
    74
  - SPC Setup Parameters
    75
- Retract Features
  77
  - Retract Mode Setup Parameter
    77
  - Initiation from Retract
    78
- DEP-100S Programming Restrictions
  78
  - Weld/No Weld Status
    78
  - Viewing Weld Data
    79
  - Stepper Function
    81
Chapter 6 Setup Parameters

83
- Parameter Descriptions
  84
- Default Settings
  93
Chapter 7 Stepper Data

95
- What Is a Stepper
  95
  - Linear Steppers
    96
  - Auxiliary Weld Counters
    96
  - Default Linear Stepper Profile
    97
- Display at the DEP-100S
  98
Chapter 8 Fault Conditions

99
- List of Faults
  100
Chapter 9 Hardware Troubleshooting

111
- Power Supply
  111
- Processor
  112
- Weld Processor
  113
- Solving Typical Problems
  115

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WTC MedWeld 5000 Integrated Weld Control Manuals

WTC MedWeld 5000 Operator's Manual (116 pages)

Table of Contents

WTC MedWeld 5000 Technical Reference Manual (120 pages)

Table of Contents

Chapter 1 Medweld 5000 Overview

Chapter 2 Installing the Medweld 5000

Chapter 3 Communications and I/O

Chapter 4 Weld Schedules

Chapter 5 Advanced Software Features

Chapter 6 Setup Parameters

Chapter 7 Stepper Data

Chapter 8 Fault Conditions

Chapter 9 Hardware Troubleshooting

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