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Woodward CONTROL-505D Turbine Control Manuals
Manuals and User Guides for Woodward CONTROL-505D Turbine Control. We have
1
Woodward CONTROL-505D Turbine Control manual available for free PDF download: Product Manual
Woodward CONTROL-505D Product Manual (138 pages)
Digital Control for Steam Turbines
Brand:
Woodward
| Category:
Controller
| Size: 5.58 MB
Table of Contents
Table of Contents
3
Warnings and Notices
7
Electrostatic Discharge Awareness
8
Introduction
9
Chapter 8. Service Tools
10
Overview
10
Control Assistant (CA)
10
Servlink-To-OPC-Server (SOS)
10
Appmanager (Appman)
10
Chapter 9. Peripheral Devices
11
Overview
11
DSLC-2 (Generator Synchronizer and Load Control)
11
Figure 9-1. DSLC-2
11
Figure 9-2. Configuration/Woodward Links/Dslc-2
12
Figure 9-3. Service Screen - DSLC-2 Power Parameters
12
Varistroke II (Electro-Hydraulic Actuator)
13
Figure 9-4. Service Screen - DSLC-2 Status Parameters
13
Figure 9-5. VS-II
13
Figure 9-6. Configuration/Woodward Links/Vs-II
14
Figure 9-7. Service/Varistroke II
14
MFR300 (Multi-Function Relay)
15
Protection/Breaker Control Relay)
15
Servo Position Controller (SPC)
15
Figure 9-8. Multi-Function Relay
15
Figure 9-9. LS-5
15
Real Power Sensor
16
Figure 9-10. Servo Position Controller
16
Figure 9-11. Interface to Servo Position Controller
16
Engine Generator Control Package/Load Sharing (EGCP-3 LS)
17
Figure 9-12. Real Power Sensor
17
Figure 9-13. EGCP-3 Control
18
Figure 9-14. EGCP-3 LS Functional Diagram
19
Figure 9-15. EGCP-3 LS Interface Wiring
20
Applying the 505 with Redundant I/H or I/P Converters
21
Figure 9-16. Typical Redundant I/H System with a Transfer Valve
21
Figure 9-17. Typical Redundant I/P System with a Pressure Selecting Relay Valve
21
Chapter 10. Application Notes
23
Overview
23
Example Applications
24
Figure 10-1. Pump or Compressor Discharge Pressure Control with Turbine Inlet Pressure Limiting
26
Figure 10-2. Inlet Pressure Control with Automaticsynchronizing & Generator Power Limiting
29
Figure 10-3. Exhaust Pressure Control with Generator Power Limiting and Plant Import/Export Limiting
33
Figure 10-4. Plant Import/Export Control with DRFD Servo Interface
37
Figure 10-5. Inlet Pressure Control with Isochronous Loadsharing Control in Island Mode
41
Figure 10-6. Import/Export Control or Exhaust Pressure Control with Isoch Load Sharing in Island Mode
44
Chapter 11. Operator Interface
48
Introduction
48
Graphical Display and Key Inputs
48
Figure 11-1 505 Keypad and Display
48
Service Panel Modes and User Levels
49
Chapter 12. Service Menu Procedures
51
Overview
51
Using the Service Menus
51
Figure 12-1. User Login for Service
51
Figure 12-2. Authorized and Unauthorized Components
52
Figure 12-3 Service Menu
52
Figure 12-4 Service Menu
53
Service Mode Parameters
55
Chapter 13. Understanding Pid Settings
75
Overview
75
Proportional Response
76
Figure 13-1. Proportional Gain Setting Effects
76
Proportional + Integral (Closed Loop)
77
Figure 13-2. Open Loop Proportional and Integral Response
77
Figure 13-3. Closed Loop Proportional and Integral Response
78
Derivative Response
79
Figure 13-4. Integral Gain (Reset) Setting Responses
79
Proportional + Derivative (Closed Loop)
80
Figure 13-5. Closed Loop Proportional and Derivative Action
80
Proportional + Integral + Derivative (Closed Loop)
81
Figure 13-6. Derivative Setting Effects
81
Figure 13-7. Closed Loop Proportional, Integral and Derivative Action
82
Controller Field Tuning General
83
Figure 13-8. Typical Response to Load Change
83
Chapter 14. Hardware/Operating System Faults
85
General
85
Wiring Problems
85
Control Adjustments
85
Other Operating Problems
86
505 Design Specifications
87
Hardware Specifications
87
Software Specifications
87
505 Service Mode Worksheet
89
Appendix D. Password Information
99
General
99
Monitor User Level
99
Operator" User Level Password
99
Service" User Level Password
99
Configure" User Level Password
99
Serviceuser" User Level Password
99
Appendix E. Servlink-To OPC Server (SOS) Tool
100
SOS Communication Link
100
Installing SOS
100
Figure E-1. SOS
100
Connecting a Pc/Laptop to the Control
101
Figure E-2. SOS Install Window
101
Figure E-3. SOS Server Status Dialog Box
101
Figure E-4. SOS - New Session Box
102
Figure E-5. SOS - Enter 505 TCP/IP Address
102
Figure E-6. SOS - Active Links Dialog Box
102
Appendix F. Control Assistant-Software Interface Tool
104
Features of Control Assistant
104
Installing Control Assistant
104
Figure F-1. Control Assistant License Agreement
104
Figure F-2. Control Assistant Install Window
105
Figure F-3. Control Assistant Folder Selection
105
Figure F-4. Control Assistant Install Complete
105
Using Control Assistant
106
Figure F-5. Install Restart Window
106
Figure F-6. Control Assistant Window
106
Figure F-7. Dialog for Servlink OPC Connection
107
Figure F-8. Winpanel Session
107
Figure F-9. Control Assistant - Retrieve Tunable Dialog Box
108
Figure F-10. Control Assistant - Send Tunable Dialog Box
109
Figure F-11. Control Assistant - Speed Control Trend Script
110
Figure F-12. Control Assistant - Create Trend Script File
110
Appendix G. Appmanger Service Tool
111
File Management with App. Manager
111
Installing App Manager
111
Figure G-1. App Manager Install Window
111
Figure G-2. App Manager License Agreement Window
112
Figure G-3. App Manager Installation
112
Figure G-4. App Manager Install Complete
113
Figure G-5. Appmanager Window
113
Figure G-6. Dialog for App Manager Connection
114
Figure G-7. App Manager Connected to a Control
114
Figure G-8. Appmanager Control Info Window
115
Figure G-9. Appmanager Control (GAP) Application Panel
115
Figure G-10. Appmanager GUI Application Panel
116
Figure G-11. Retrieving Files
116
Appendix H. Configuring Network Tcp/Ip Addresses
118
Figure H-1. Configuration/Communications Screen
118
Figure H-2. Ethernet Port Layout (Ports on Side)
118
Appendix I. Remoteview Tool
120
Figure I-1. Window Shown When the Time Limit Is Exceeded
120
Figure I-2. Installation Welcome Window
120
Figure I-3. Installation Folder Window
121
Figure I-4. Installation License Agreement Window
121
Figure I-5. Installation Start Menu Shortcuts Window
122
Figure I-6. Installation Ready to Install Window
122
Figure I-7. Installation Complete Window
123
Figure I-8. Entering an IP Address to be Added to the Control List
123
Figure I-9. Control Selected in the Control List
124
Figure I-10. Login Window with Fields for User Name and Password
124
Figure I-11. an Application Selected in the Application List
125
Figure I-12. Default View of the Tool
126
Figure I-13. Simple View of the Tool
126
Figure I-14. Full View of the Tool
127
Figure I-15. Entering a Name for the Current Settings
127
Figure I-16. a New Settings File Entered in the Predefined Settings List
128
Figure I-17. Remote View Tool (Default Setting) after Opening from the Configuration Window
129
Appendix J. Using 505 Internal Simulation Mode
130
Figure J-1. HW Simulation Mode Access
130
Appendix K. Custom Tag Name Procedure
131
Appendixl Datalogs
132
Figure K-1. the Datalog Service Menu Page
133
Figure K-2. Datalog Graph Properties
134
Figure K-3. Datalog Plot
135
Figure K-4. Automated File Collection Configuration
136
Figure K-5. Automated File Collection Active
137
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