wiwa INJECT 2K 333 RS Manuals

Manuals and User Guides for wiwa INJECT 2K 333 RS. We have 1 wiwa INJECT 2K 333 RS manual available for free PDF download: Operation Manual

wiwa INJECT 2K 333 RS Operation Manual (100 pages)

Brand: wiwa | Category: Water Pump | Size: 13 MB

Ec Declaration of Conformity
2
Table of Contents
3
Foreword
7
Safety
8
Explanation of Symbols
8
Safety Notes
10
Working Pressure
11
Risks Due to the Injection Jet
11
Risks Due to Electrostatic Charge
12
Risks Due to Hot or Cold Surfaces
12
Explosion Protection
12
Health Risks
13
Risks When Processing Isocyanates
14
Safety Features
14
Master Switch
16
Emergency Stop Button
16
Safety Valves
16
Compressed Air Shut-Off Valves
17
Ground Cable
18
Protective Grating
18
Operating and Maintenance Personnel
18
Obligations of the Owner
18
Personnel Qualifications
19
Authorized Operator
19
Personal Protective Equipment
19
Warranty and Liability
20
Spare Parts
20
Accessories
20
How to Respond in an Emergency
21
Shutting down the Machine and Relieving the Pressure
21
Leakage
21
Injuries
22
Description
23
Intended Use
23
Erroneous Use
24
Contruction
25
Design with Stand Frame and Without Inject Guard
25
Design with Stand Frame and with Inject Guard
26
Design with Cart
27
Inject Guard
28
Control Cabinet
29
Compressed Air Supply
29
Proportioning Pump
30
Material Supply
32
Flush Pump
33
Mixing Unit
33
Optional Expansions and Accessories
35
Stroke Counter
35
Silica Gel Filter
36
Control Module for the Inject Guard
37
Access to the Website
37
Menu Window
38
Fault Display
38
Display of the Operating Mode
38
Navigation
39
Menu Structure
40
Operating Area
41
Overview
41
Data Log
41
Main Menu
42
Alarms
43
Alarm History
43
Mixing Ratio
43
Control Measurement
44
Counter
45
Language and Units
45
Information
46
Setting Area (Set-Up)
46
Input Fields and On-Screen Keyboards
47
Valve Management
48
Manual Valve Controls
49
Recipe Management
49
Filling Setup
51
Date and Time
51
Data Logger
52
Establishing the WLAN Connection to the Data Logger
52
Establishing the Ethernet Connection to the Data Logger
53
Web Usage
53
Report Manager
55
Calling up a Report
56
Loading a Report
58
Deleting a Report
59
Updates and Technical Problems
59
Transport, Installation, and Assembly
60
Transport
60
Installation Site
61
Assembly
62
Inserting the Mixing Element
62
Installing the Material Hose and Mixing Unit
63
Connecting the Flushing Agent Hose
64
Connecting the Sensors and Control Air Valves
65
Inserting the Filter Elements in the High Pressure Filter
65
Filling the Operating Fluids
65
Grounding the Machine
65
Connecting the Compressed Air Supply
65
Connecting the Power Supply
66
Operation
67
Putting the Machine into Operation
67
Starting the Unit
68
Setting the Controls
69
Putting the Flush Pump into Operation
69
Flushing out the Remains of the Test Substance
69
Filling the Machine with Processing Material and Ventilating
70
Performing the Control Measurement
70
Injection
71
Checking the Injection Pressure
72
Flushing
72
Pressure Relief
73
Cleaning the Machine Completely
73
Material Change
74
Decommissioning
75
Temporary Decommissioning
75
Long-Term or Permanent Decommissioning
75
Storage
75
Disposal
76
Maintenance
77
Regular Testing
78
Maintenance Schedule
78
Checking the Compressed Air and Material Hoses
79
Water Separator and Fog Oiler
79
Checking the Lubricant Level in the Fog Oiler
80
Checking and Adjusting the Fog Oiler
81
Checking and Cleaning the Water Separator
81
Safety Valve
82
Checking the Safety Valve
82
Replacing the Safety Valve
83
High Pressure Filter
83
Cleaning the Filter Element
83
Filter Elements for the High Pressure Filter
84
Maintaining the Proportioning Pump
85
Checking the Release Agent Level in the Proportioning Pumps
86
Checking the Release Agent of the Proportioning Pumps for Material Residues
86
Maintenance of the Flush Pump
86
Checking the Release Agent for Material Residues
86
Filling the Release Agent and Checking the Fill Level
86
Mixing Unit
87
Replacing the Mixing Element
88
Checking the Mixer Block for Leak-Tightness
89
Replacing the Wear Parts
89
Recommended Operating Fluids
90
Eliminating Operational Faults
91
Mechanical Faults
91
Alarms
92
Technical Data
94
Machine Card
94
Type Plates
94
Main Type Plate
95
Type Plate for the Proportioning Pump
95
Type Plate for the Flush Pump
96
Emission Sound Pressure Level in the Workplace
96
Hose Volume
96

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