Related Manuals for wiwa INJECT 2K 230
Summary of Contents for wiwa INJECT 2K 230
- Page 1 Operation Manual INJECT 2K 230/333 RS Type: Serial No.: 2ia230333_BA_en_B0550060 ✓(2022/02/03)
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Page 2: Ec Declaration Of Conformity
EC declaration of conformity in accordance with Annex II, No. 1 A of Machine Directive 2006 / 42 / EC, as amended by 2009 / 127 / EC The company WIWA Wilhelm Wagner GmbH & Co. KG 35633 Lahnau Gewerbestraße 1–3 Germany... -
Page 3: Table Of Contents
Contents Contents 1 Foreword 2 Safety 2.1 Explanation of symbols ......2.2 Safety notes ....... 2.2.1 Working pressure . - Page 4 Contents 4 Control module for the Inject Guard 4.1 Access to the website ......31 4.2 Menu window ......32 4.2.1 Fault display .
- Page 5 Contents 7.1.3 Putting the flush pump into operation ... . . 63 7.1.4 Flushing out the remains of the test substance ..63 7.1.5 Filling the machine with processing material and ventilating 7.1.6 Performing the control measurement .
- Page 6 Contents 10.7 QR code ....... . . 90 10.8 Hose volume ......90 Original Operation Manual ✓(2022/02/03), Status: 2025/03/04 2ia230333_BA_en_B0550060...
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Page 7: Foreword
If questions should arise, we would be happy to assist you. We wish you excellent working results with your machine WIWA Wilhelm Wagner GmbH & Co. KG Copyright © 2025 WIWA The copyright to this operation manual belongs to WIWA Wilhelm Wagner GmbH &... -
Page 8: Safety
We recommend that the machine owner have this confirmed in writing. 2.1 Explanation of symbols Safety notes warn of potential accident risks and describe the measures required for accident prevention. In the WIWA operation manuals, safety notes are high- lighted and labeled as follows: DANGER... - Page 9 Safety General risk of accident Risk of explosion due to explosive atmosphere Risk of explosion due to explosive substances Risk of accident due to electricity or electrostatic charge Warning of crushing Warning of corrosive substances Risk of injuries due to rotating machine parts Risk of burning due to hot surfaces Risk of freezing due to cold surfaces The first line of the safety instructions indicates the personal protective equipment...
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Page 10: Safety Notes
Safety Wear protective gloves Signals an instruction to wear protective gloves in order to prevent injuries due to aggressive chemicals, burns when processing heated materials, or freezing due to contact with very cold surfaces. Wear safety shoes Signals an instruction to wear safety shoes, in order to prevent foot injuries due to falling, toppling or rolling objects, as well as slipping on slippery floors. -
Page 11: Working Pressure
Safety 2.2.1 Working pressure WARNING Parts that are not designed for the maximum permissible working pressure may rupture and cause serious injuries. It is essential to observe the prescribed maximum working pressures for all parts. With varying working pressures, the lowest value always applies as the maximum working pressure for the complete machine. -
Page 12: Risks Due To Electrostatic Charge
Prior to all work on the machine, heat air motors up to a temperature above 10°C. Wear suitable protective gloves! 2.2.5 Explosion protection The following short designations are used in the instructions of WIWA: Ex protection: Explosion protection Ex area: potentially explosive or non-explosion protected area Original Operation Manual ✓(2022/02/03), Status: 2025/03/04... -
Page 13: Health Risks
Safety Non-Ex area: non-explosive or explosion protected area Ex zone: Explosion protection zone according to ATEX Directive ATEX knowledge: Knowledge of explosion protection according to ATEX Direc- tive Machines and accessories that are not explosion-protected may not be used in operating facilities that fall under the explosion protection ordinance! Explosion-protected machines can be identified by the corresponding mark... -
Page 14: Risks When Processing Isocyanates
Safety Only use suitable skin protection, skin cleansing and skincare products for cleansing the skin. In systems that are closed or under pressure, dangerous chemical reactions may arise, if parts produced from aluminum or galvanized parts come into contact with 1,1,1 - trichloroethane, methylene chloride or other solvents that contain halogenated chlorinated hydrocarbons (CFCs). - Page 15 Safety The machine is equipped with the following safety features: Master switch (only for model with Inject Guard), Emergency stop palm button (only for model with Inject Guard), Compressed air shut-off valves, Safety valves, Ground cable, Protective grating. Check the safety features on the machine: Prior to commissioning, Always prior to starting work, After all set-up work,...
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Page 16: Master Switch
Safety 2.3.1 Master switch Only for model with Inject Guard: The machine can be completely switched off with the master switch on the control cabinet. In switch position “0”, the power supply is inter- rupted. CAUTION Even when the machine is switched off, in- dividual parts can remain under pressure! Therefore, it is always necessary to fully relieve the pressure prior to any maintenance... -
Page 17: Compressed Air Shut-Off Valves
Safety The safety valves prevent the maximum permis- sible air inlet pressure from being exceeded. If the air inlet pressure for the machine compo- nents monitored by the safety valve exceeds the limit value setting, the safety valve installed at this location discharges. (Functionality test see section 8.5.1 on page 76.) WARNING If the maximum permissible air inlet pres-... -
Page 18: Ground Cable
Safety 2.3.5 Ground cable The ground cable serves to prevent electro- static charging of the machine. The ground cable is already connected to the machine at the time of delivery (e. g. to the high pressure filter, the frame, the grounding rail, or the like). -
Page 19: Personnel Qualifications
Safety must make the user manual accessible to the operating and maintenance personnel and must ensure that it remains constantly available, must ensure that the operating and maintenance personnel have read and understood the user manual. Only then are they permitted to put the machine into operation. 2.4.2 Personnel qualifications Differentiation is made between two groups of personnel, depending on their qualifications:... -
Page 20: Warranty And Liability
When repairing and maintaining the machine, original spare parts from WIWA must be used. If spare parts are used that have not been produced or supplied by WIWA, the warranty is void and all liability shall be excluded. 2.5.2 Accessories If you use original WIWA accessories, their suitability for use in our machines is guaranteed. -
Page 21: How To Respond In An Emergency
Safety It is essential to observe the safety provisions applicable to the accessories. You can find these safety provisions in the separate operation manuals for the accessories. 2.6 How to respond in an emergency 2.6.1 Shutting down the machine and relieving the pressure In an emergency, bring the machine to an immediate standstill and relieve the pressure. -
Page 22: Injuries
Safety 2.6.3 Injuries In case of injuries caused by processing material or cleaning agents, always have the safety data sheet ready to show to the doctor (supplier or manufacturer address, their telephone number, material designation and material number). Original Operation Manual ✓(2022/02/03), Status: 2025/03/04 2ia230333_BA_en_B0550060... -
Page 23: Description
3.1 Intended use The INJECT 2K 230/333 RS is intended for use in building renovation or mining to, among other things, seal cracks and apply moisture barriers. Only injection resins, water-based acrylate gels and silicate injectors can be processed with it. -
Page 24: Erroneous Use
WIWA (see section 2.5.1 on page 14), accessories are used that are not suitable for the machine (see section 2.5.2... -
Page 25: Contruction
Description 3.3 Contruction 3.3.1 Design with stand frame and without Inject Guard Fig. 7: Inject 230 design without control cabinet Fig. 8: Inject 333 design without control cabinet Designation Shackle Door, left Stroke counter Proportioning pump Ground cable Maintenance unit Compressed air connection with compressed air shut-off valve Frame Shut-off valve on component B material supply... -
Page 26: Design With Stand Frame And With Inject Guard
Description 3.3.2 Design with stand frame and with Inject Guard Fig. 9: Inject 230 design with control cabinet Designation Shackle Control cabinet Ground cable High pressure filter for component B Proportioning pump Flow rate measuring cell for component B Door, left Maintenance unit Compressed air connection with compressed air shut-off valve Frame... -
Page 27: Design With Cart
Description 3.3.3 Design with cart Inject 2K 230 with flush pump on cart Description Material outlet with bursting disk safety device Proportioning pump Release agent container Cart Regulator cluster Flush pump (optional) Water separator Fog oiler Material collecting vessel for bursting disk safety device Fig. -
Page 28: Inject Guard
Description Inject 2K 333 without flush pump on cart Description Proportioning pump Cart Pressure gauge Material outlet Maintenance unit Fig. 12: Inject 333 3.4 Inject Guard Using the Inject Guard, the following values can be documented for each bore hole: the flow rate, the injection pressure and the injection temperature. -
Page 29: Control Cabinet
Description 3.4.1 Control cabinet The control cabinet features the following control elements: Designation Symbol / function Control mod- ule with touch screen (see section 4 on page 31) not used Switch the machine to “Stop” and acknowledge error mes- sages Fig. -
Page 30: Proportioning Pump
Description Model with maintenance unit Fig. 14: Maintenance unit on Inject 230 with Fig. 15: Maintenance unit on Inject 333 with stand frame stand frame or cart Designation Compressed air connection for the compressed air supply provided by the owner Compressed air shut-off valve Compressed air regulator for proportioning pump Compressed air connection for proportioning pump... - Page 31 Changing the mixing ratio changes the pressure ratio and therefore also the maximum permissible air inlet pressure. In this case, the safety valve for the proportioning pump must be replaced after consultation with WIWA. Fig. 17: Proportioning pump for the model with...
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Page 32: Material Supply
Description Description Flow rate measuring cells for component B Relief valve for component B Material outlet for component B Relief hose for component B Fluid pump for component B Material inlet for component B High pressure filter for component A 13** Material pressure display for component A 14**... -
Page 33: Flush Pump
Description 3.8 Flush pump With the help of the flush pump, all parts of the machine that have come into contact with the mixed material are flushed within the pot life specified by the manufacturer. The flush pump operates in flushing mode to transport the flushing agent from the flushing agent container to the mixing unit. - Page 34 Description Designation Short material hose with connec- tion for packer Static mixer Handle INJECTION / STOP one-hand lever FLUSHING B ball valve FLUSHING A ball valve Pressure sensor Switch cabinet LED signal light *) only for model with Inject Guard Fig.
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Page 35: Optional Expansions And Accessories
The detailed accessory catalog can be found at www.wiwa.de. For further infor- mation and order numbers, you can also contact an approved WIWA dealer or WIWA customer service. Observe and follow the separate operation manuals for all accessories used. -
Page 36: Silica Gel Filter
Description 3.10.2 Silica gel filter A silica gel filter is a moisture absorption filter. Silica gel filters are used if there is a need to protect ma- terials sensitive to humidity from reacting with the moisture in the air. A silica gel filter contains granules which are able to absorb high levels of moisture. -
Page 37: Control Module For The Inject Guard
Control module for the Inject Guard 4 Control module for the Inject Guard After switching on the machine, the touch screen for the control module initially displays the start screen. After a few seconds, it automatically switches to the overview. The overview is the basic display for the controls. Overview Fig. -
Page 38: Menu Window
Control module for the Inject Guard 4.2 Menu window The header is structured the same in all menu windows for the controls. Fig. 26: Header for the menu window Designation or description Using the Home button, you can return to the basic display (overview) or the main menu from all menu windows for the controls. -
Page 39: Navigation
Control module for the Inject Guard 4.2.3 Navigation The individual menu windows can be selected via the corresponding buttons in the overview, main menu, or set-up menu. Furthermore, the following standard functions are available for navigation in the menu structure: Home: return to the basic display (overview) Level up: change to the next higher menu level Forward: page forward on the same menu level... -
Page 40: Menu Structure
The controls are divided into two areas - the generally accessible operating area and the password-protected settings area. WIWA Start screen automatic Overview Data log Shut-off Info Service Password Main menu Setup Setup 2 (only for WIWA) Language Measur- Measur- /units ing cell 1 ing cell 2 Recipe Recipe Alarms management management Filling Alarm history... -
Page 41: Operating Area
The reports saved in the Inject Guard can be viewed, downloaded or printed via WLAN. Detailed information on this can be found in the separate installation and operating instructions for the WIWA data logger. The arrow button will take you to the next menu window. -
Page 42: Main Menu
Control module for the Inject Guard The operating limits for the pressure and the output volume per packer can be spec- ified here. You must specify whether the pressure or the volume is to be monitored. Reaching the values is indicated by a red flashing light. -
Page 43: Alarms
Control module for the Inject Guard 4.3.4 Alarms If certain faults occur during operation, then a corresponding alarm will be dis- played and stored in the alarm history (section 4.3.5 on page 37). An overview of the alarms with expla- nations of the underlying causes can be found in chapter section 9.2 on page 86. -
Page 44: Control Measurement
Control module for the Inject Guard 4.3.7 Control measurement During a control measurement, a defined measured volume of component A and a volume of component B corresponding with the mixing ratio are transported separately. This can be filled into measuring cups via the mixing unit. The control measurement is used to check the mixing ratio or to check the proportioning pumps and dosing valves for proper function. -
Page 45: Counter
Control module for the Inject Guard 10. Check whether the displayed volumes match the actual filling quantities, whether the filling quantities of both components match the mix- ing ratio specified in the recipe. Fig. 36: Display during control measurement If this is not the case, the proportioning pumps of the components used in the current recipe need to be calibrated (see section 4.4.2 on page 42). -
Page 46: Information
This is followed by password entry. Please note that the setup area is password- protected and can only be accessed by authorized persons. The responsible persons have the password. If it is lost, please contact WIWA. After entering the password and confirming with OK, the first selection window for the setup area will open. -
Page 47: Input Fields And On-Screen Keyboards
Filling setup (hose volume) Recipe management Manual valve controls Service level (only accessible by WIWA technicians) Log out of the set-up menu and return to the main menu 4.4.1 Input fields and on-screen keyboards In contrast to the operating area, the menu windows of the set-up area also include input fields in addition to the display and selection fields. -
Page 48: Valve Management
Control module for the Inject Guard Button Function Delete everything Exit, without entry Switch to the numeric display Switch to the letter display Help Page backwards Page forwards Confirm entry (enter) Deletes one position to the left 4.4.2 Valve management To open the menu window for the valve management, press the button displayed on the left in the settings menu. -
Page 49: Manual Valve Controls
Control module for the Inject Guard Because the output of a proportioning pump decreases with increasing wear during operation, the K factor must be recalibrated from time to time through the offset adjustment. The designated values of the L factor (A - D) should not be changed. - Page 50 Control module for the Inject Guard The following data is entered here: Shut-off time: Duration of exceeding the maximum permissible pressure, after which the Inject Guard is to out- put a corresponding alarm or switch off the unit. Maximum pressure: Maximum per- missible pressure.
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Page 51: Filling Setup
Control module for the Inject Guard 4.4.5 Filling setup To open the first Filling setup menu window, press the button displayed on the left in the setup menu. The following functions are available in this menu window: Material hose volume: Reduced volume of the material hose used. -
Page 52: Data Logger
Fig. 52: Warning of possible security risk 5. On the control cabinet of the WIWA Inject 2K 230, a license key is shown on the display in the menu window for the data log on the 2nd page. 6. After opening the website, the appro- priate password for the device is dis- played. -
Page 53: Establishing The Ethernet Connection To The Data Logger
Data logger 5.2 Establishing the Ethernet connection to the data logger To establish a connection to the data logger via Ethernet, it must be connected to your computer or integrated into your network via the optional second Ethernet interface. 1. Enter the network address that was agreed with you into your browser. 2. - Page 54 Data logger Settings Description ① Press button to enter the setting ② for the pressure shut-off, button is ③ green when active. Press button to enter the setting ④ for the volume shut-off, button is ⑤ green when active. ⑥ Entry of the current operator name ⑦...
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Page 55: Report Manager
Data logger Languages => nicht vorhanden No. Description Languages: German, English, or ① Russian selectable ② Button for returning to the overview page Fig. 58: Languages With each language change, the website must be updated manually to make the setting effective! Error display If an error message is shown on the dis- play for the controls, the background of the... -
Page 56: Calling Up A Report
Data logger Settings Open Print 5.5 Calling up a report 1. In the report manager, select a folder in the report column. The following data can be called up: Information Report Daily report: Consumption, Report sorted by year Number of injections, A line is created for each day that Injection duration, something was recorded... - Page 57 Data logger Fig. 60: Report manager: Open file A detailed report for the selected report is displayed: Fig. 61: Report The detailed reports are displayed in predefined tables or diagrams. You can switch, print or save the report or the instance. Description ①...
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Page 58: Loading A Report
Data logger 5.6 Loading a report It is possible that reports from WIWA are being made available to you. These are called up via the report manager. 1. Click on “Upload file” in the report manager. Fig. 63: Report manager: Upload file 2. -
Page 59: Deleting A Report
The report is deleted. Fig. 68: Login window 5.8 Updates and technical problems In case of technical problems, contact WIWA service: Tel. +49 (6441) 609 0. If updates become necessary, you will receive a new SD card or a USB stick which contains the new configurations, if required. -
Page 60: Transport, Installation, And Assembly
Transport, installation, and assembly 6 Transport, installation, and assembly The machine left the factory in faultless condition, packaged correctly for transport. Check the machine at the time of receipt for any transport damage and for com- pleteness. 6.1 Transport Observe the following information during unit transport: When loading the machine, ensure sufficient load-bearing capacity of the lifting gear and lifting acces-... -
Page 61: Installation Site
Transport, installation, and assembly Never stand under suspended loads or in the loading area. There is a risk of death here! Secure the load on the transport vehicle to prevent sliding and falling. If the unit has previously been in operation, please observe the following: Disconnect the entire energy supply to the unit - even for short transport distances. -
Page 62: Assembly
Transport, installation, and assembly Always observe and follow the safety data sheets and processing instructions of the material manufacturer. Protect all items neighboring the object against possible damage due to material spray. 6.3 Assembly WARNING If untrained personnel carry out assembly work, they endanger themselves and others, and risk the operational safety of the machine. -
Page 63: Installing The Material Hose And Mixing Unit
Transport, installation, and assembly 6.3.2 Installing the material hose and mixing unit If the machine is delivered with WIWA material hoses and a WIWA mixing unit, observe and follow the information in this chapter. WARNING Parts that are not designed for the maximum permissible working pressure of the machine may rupture and cause serious injuries. -
Page 64: Connecting The Flushing Agent Hose
Fig. 72: Coupling pieces for the packer 6.3.3 Connecting the flushing agent hose Depending on the model, the INJECT 2K 230/333 RS is equipped with a flush pump. 1. Connect the flushing agent hose marked yellow to the material outlet of the flush pump (section 3.8 on page 27). -
Page 65: Connecting The Sensors And Control Air Valves
Transport, installation, and assembly 6.3.4 Connecting the sensors and control air valves For the model of the unit with Inject Guard, the mixing unit is equipped with sensors for pressure and volume monitoring. The associated cable is already connected to the control cabinet. Connect the cable plug connection to the mixing unit (see Fig. -
Page 66: Connecting The Power Supply
Transport, installation, and assembly Operation with contaminated or moist compressed air leads to damage in the machine’s pneumatic system. Use only dried, oil-free and dust-free compressed air, which corresponds to purity class [7:5:4] according to ISO 8573-1:2010! 1. Make sure that all compressed air shut-off valves are closed and all compressed air regulators are turned all the way down. -
Page 67: Operation
Operation 7 Operation Prerequisites: The machine must be correctly installed and fully assembled. Only put the machine into operation if you are equipped with the prescribed personal protective equipment. Details on this can be found in section 2.4.4 on page 13. The injection material must be available in sufficient quantity. -
Page 68: Starting The Unit
Operation Overview of the work steps during commissioning: 1. Start the unit (see section 7.1.1 on page 62) 2. Set the controls (section 7.1.2 on page 63) 3. Put the flush pump into operation (see section 7.1.3 on page 63) 4. -
Page 69: Setting The Controls
Operation 7.1.2 Setting the controls During initial commissioning, the parameters for the controls, such as e. g.: the valve management, the recipe management, the filling setup, the date and time etc. must be set by trained personnel. Detailed information on this can be found in section 4.4 on page 40. 7.1.3 Putting the flush pump into operation The flush pump must always be ready for operation during work, so that all parts that have come into contact with the mixed material can be flushed at any time... -
Page 70: Filling The Machine With Processing Material And Ventilating
Operation 7.1.5 Filling the machine with processing material and ventilating Always pay attention to the correct component assignment. The two components of the processing material may only come in contact with the intended machine parts: blue = standard component (A) red = hardener (B) 1. -
Page 71: Injection
Operation 7.2 Injection Prerequisites: The machine has been put into operation (see section 7.1 on page 61). The required packer nipples are attached at the points to be injected. 1. Turn the compressed air regulator for the proportioning pump down completely. 2. -
Page 72: Checking The Injection Pressure
The values must go back to the working pressure when the one-hand lever is opened again. If this is not the case, shut down the machine immediately and check it or contact WIWA customer service. 7.3 Flushing Flushing is used to flush the mixed material out of the machine before it hardens during an interruption of the spraying operation. -
Page 73: Pressure Relief
Operation 7.4 Pressure relief 1. For the model with Inject Guard: Switch the master switch on the control cabinet to “0”. 2. Make sure that the compressed air shut-off valve is closed and all compressed air regulators are turned all the way down. 3. -
Page 74: Material Change
The machine has been specially configured for your application case. It is necessary to check compatibility of the materials used with other materials in each individual case. WIWA is happy to help determine the suitability of your machine for another material. -
Page 75: Decommissioning
Operation 7.7 Decommissioning Shut down the machine when there is a longer work interruption. For the exact time specification of how long the unmixed material can remain in the machine, please take the recommendations of the material manufacturer. To do so, proceed as follows: 1. -
Page 76: Disposal
Operation 7.9 Disposal Residues of processing material, flushing agents, oils, greases and other chemi- cal substances must be collected according to the legal regulations for recycling or disposal. The official local waste water protection laws apply. At the end of the machine’s use it must be put out of use, disassembled and disposed of according to the legal regulations. -
Page 77: Maintenance
Maintenance and repair work on electrical parts may only be performed by specialist personnel with electrical qualifications — all other maintenance and repair work may only be done by WIWA customer service or specially trained personnel. WARNING During maintenance work, ignition sources may arise (e. -
Page 78: Regular Testing
The results of the tests must be recorded in writing and stored until the next test. The test certificate or a copy of this must be available at the machine’s place of use. Have repair work carried out exclusively by WIWA Service or trained specialist personnel (in/from authorized workshops if necessary). 8.2 Maintenance schedule The information in the maintenance schedule constitutes recommendations only. -
Page 79: Checking The Compressed Air And Material Hoses
Maintenance Time frame Activity for further reading Every 50 operating Check the release section 8.7.2 on page hours agent in the fluid pumps 80 and section 8.8.1 on for material residues page 80 Depending on the type Check the mixing ele- section 8.9 on page 81 and cleanliness of the ment in the static mixer... -
Page 80: Checking The Lubricant Level In The Fog Oiler
We recommend pneumatic oil (order number 0632579) or anti-freeze agent (order number 0631387) from WIWA. Check the lubricant level on the depressurized machine daily as follows: Original Operation Manual ✓(2022/02/03), Status: 2025/03/04... -
Page 81: Checking And Adjusting The Fog Oiler
Maintenance 1. Pull down the locking slide on the oil tank and unscrew the oil tank counter- clockwise. 2. Check whether there is sufficient lubricant. The maximum fill level is identified by a groove on the inside of the oil tank, all the way around (approx. 2 cm under the top edge of the oil tank). -
Page 82: Safety Valve
Maintenance 8.5 Safety valve 8.5.1 Checking the safety valve Only perform the function test with a filled pump! Depending on the size of the pump used and the required working pressure, safety valves with a ” or ” connection are used. Fig. -
Page 83: Replacing The Safety Valve
Maintenance 8.5.2 Replacing the safety valve Before replacing the safety valve, observe the following: the machine must be switched off and relieved of pressure, the data noted on the new valve must correspond to the data specified on the machine card. The calibration pressure specified on the safety valve may not be higher than the permissible working pressure of the machine, the new safety valve may not have any damage. -
Page 84: Filter Elements For The High Pressure Filter
Insert a filter element in the high pressure filter that is appropriate for the processing material and fits the spray nozzle. The mesh size should always be somewhat finer than the hole in the nozzle used. Filter element Nozzle size WIWA order number M 200 (white) up to 0.23 mm/.009” 0659107-200 M 150 (red) >... -
Page 85: Maintaining The Proportioning Pump
Maintenance Filter element Nozzle size WIWA order number M 100 (black) > 0.33 mm/.013” up to 0.38 mm/.015” 0659107-100 M 70 (yellow) > 0.38 mm/.015” up to 0.66 mm/.026” 0659107-070 M 50 (orange) > 0.66 mm/.026” 0659107-050 M 30 (blue) -
Page 86: Checking The Release Agent Level In The Proportioning Pumps
Prior to every commissioning, check the release agent level if possible. Top off the release agent if necessary. We recommend using the release agent from WIWA (order no. 0163333). Original Operation Manual ✓(2022/02/03), Status: 2025/03/04... -
Page 87: Mixing Unit
A complete replacement of the release agent is only to be performed by WIWA customer service or personnel trained to do so when the fluid pump is dismantled. Fig. 84: Filling/draining release agent on Inject 230 8.9 Mixing unit... -
Page 88: Replacing The Mixing Element
Maintenance 8.9.1 Replacing the mixing element To avoid blockages in the mixing tube, it is necessary to clean the mixing element regularly. In case of severe contamination, we recommend replacing it with a new one. An SW 19 and SW 27 open end spanner are required for the assembly work. Observe the following work steps while doing so: 1. -
Page 89: Checking The Mixer Block For Leak-Tightness
Maintenance 8.9.2 Checking the mixer block for leak-tightness The mixer block of the mixing unit can be checked for leak-tightness as follows: Unscrew the static mixer from the mixer block. Release all material hoses and the flushing agent hose on the mixer block. -
Page 90: Recommended Operating Fluids
Maintenance 8.10 Recommended operating fluids Only use original operating fluids from WIWA: Operating fluid WIWA order number Release agent, yellow, standard (0.5 l)¹ 0163333 Release agent, red, for isocyanate (0.5 l)¹ 0640651 Anti-freeze agent (0.5 l)² 0631387 Pneumatic oil (0.5 l)²... -
Page 91: Eliminating Operational Faults
Eliminating operational faults 9 Eliminating operational faults Only eliminate operational faults if you are equipped with the prescribed personal protective equipment. Details on this can be found in section 2.4.4 on page 13. 9.1 Mechanical faults fault possible cause remedy During the downstroke of the The hardening pump bottom Disassemble and clean the... -
Page 92: Alarms
The air motor controller is defec- Have the air motor repaired at ates, although the compressed tive. the WIWA service workshop. air supply is established. There is no longer any material pressure present in the machine. The machine will not start up. - Page 93 Eliminating operational faults fault possible cause remedy “Temperature alarm ...min” Temperature of one or both com- Adjust temperature setting (see ponents too low. section 4.4.4 on page 43). “Main pressure monitoring” No intake pressure present. Check compressed air sup- ply, Switch on compressor, Diameter of compressed air line too small.
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Page 94: Technical Data
Technical Data 10 Technical Data 10.1 Machine card The machine card contains all important and safety-relevant data and information for the machine. precise designation and manufacturer’s data technical data and limit values equipment and test confirmation procurement data machine identification (machine components and accessories supplied with article and spare parts numbers) a list of the supplied documentation. -
Page 95: Main Type Plate
QR code The QR code contains a link which will direct you to the machine support on the WIWA website. You can find further information for your machine there, such as e.g. spare parts lists, repair instructions, etc. The QR code can be scanned using your mobile device (e.g. smartphone, tablet). -
Page 96: Type Plate For The Flush Pump
The QR code is located on the cart and on the back of this operation manual and contains a link which will direct you to machine support for your device type on the WIWA website. You can find further information for your device there, such as e.g. spare parts lists, repair instructions, etc. - Page 97 Technical Data The following table shows the volume of conventional hoses: �� �� �� �� �� �� �� �� 4 mm 63 ml 10 mm 393 ml 4 mm 7.5 m 94 ml 10 mm 7.5 m 589 ml 4 mm 10 m 126 ml 10 mm...
- Page 98 Technical Data �� �� �� �� �� �� �� �� 8 mm 30 m 1508 ml 20 mm 30 m 9425 ml 8 mm 40 m 2011 ml 20 mm 40 m 12566 ml 8 mm 50 m 2513 ml 20 mm 50 m 15708 ml...
- Page 99 Technical Data Original Operation Manual ✓(2022/02/03), Status: 2025/03/04 2ia230333_BA_en_B0550060...
- Page 100 Headquarter and production WIWA Wilhelm Wagner GmbH & Co. KG Gewerbestraße 1–3 35633 Lahnau Germany Phone: +49 (0)6441 609-0 Fax: +49 (0)6441 609-2450 Email: info@wiwa.de Website: www.wiwa.de WIWA subsidiary USA WIWA LLC – USA, Kanada, Lateinamerika 107 N. Main St.
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