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FLEXIMIX 2 PHOENIX Series
wiwa FLEXIMIX 2 PHOENIX Series Manuals
Manuals and User Guides for wiwa FLEXIMIX 2 PHOENIX Series. We have
1
wiwa FLEXIMIX 2 PHOENIX Series manual available for free PDF download: Operation Manual
wiwa FLEXIMIX 2 PHOENIX Series Operation Manual (80 pages)
Brand:
wiwa
| Category:
Mixer
| Size: 4 MB
Table of Contents
Table of Contents
3
1 Foreword
7
2 Safety
8
Explanation of Symbols
8
Safety Notes
10
Operating Pressure
10
Risks Caused by the Spray Jet
10
Risks Caused by Electrostatic Charging
11
Explosion Protection
11
Health Risks
12
Information Signs on the Unit
12
Safety Features
13
Safety Valves
13
Master Switch
14
Compressed Air Shut-Off Valves
14
Spray Gun Lock
14
Ground Cable
15
Operating and Maintenance Personnel
15
Unit Owner's Duties
15
Personnel Qualification
15
Authorized Operating Personnel
15
Personal Protective Equipment (PPE)
16
Notes on Warranty
16
Conversions and Alterations
16
Spare Parts
16
Accessories
17
Emergency Procedures
17
Shutting down and Depressurising the Unit
17
Leakages
17
Injuries
17
3 Unit Description
18
Intended Use
18
Unit Configuration
18
PHOENIX Series
20
PROFESSIONAL Series
21
HERKULES Series
22
Compressed Air Control Unit
23
Control Panel
23
Symbolism of the Controls
24
Maintenance Unit
24
Mixing Unit
25
Standard Mixing Unit
25
External Mixing Unit
26
Material Feed
27
Metering Pumps
28
Flushing Pump
28
Optional Expansion Parts and Accessories
29
Material Flow Heaters
29
Frame Extension
29
Remote Control
30
USB Interface
31
Volumetric Measurement Valves
31
Spray Gun Flushing Unit
31
Mounting Kit for Atomizing Air
32
Air Flushing
32
Mounting Kit "Error Message
32
Agitators
32
4 Transportation, Installation and Assembly
33
Transportation
33
Installation Location
33
Assembly
35
Assembling Hose Package
35
Assembling Spray Hose and Spray Gun
36
Grounding the Unit
36
Inserting the Filter Elements into the High Pressure Filters
36
Connecting Compressed Air Supply and Electric Power Supply
37
5 Control Module
38
Controls
38
Starting the Unit
38
Menu Structure
39
Navigation
40
Symbolism of the Buttons
40
Operation Area
41
Function Keys and Overview
41
Main Menu
42
Status Display
42
Displaying the Operating Mode
43
Spraying Mode (F2)
43
Flushing Mode (F1)
43
Circulation Mode (F3)
44
Unit Stop (F5)
44
Fill Level Indication
45
Recipe Selection
45
Information Relating to Mixing Ratio and Volume
46
Alarms
46
Control Measurement
47
USB Datalog
48
Language Selection
48
Alarm History
48
Day and Batch Counters
49
Information
49
Setup
50
Keypads
51
Volumetric Measurement
51
Flush Parameters
52
Manual Valve Control
53
Filling Parameters (Setup Fill)
54
Filling Level Monitoring
56
Valve Management
56
Recipe Management
57
Date and Time
58
Software Update
58
6 Operation
59
Put the Unit into Operation
59
Switching on the Unit
60
Setting up the Control System
60
Flushing Mixing Unit and Spray Gun
60
Cleaning the Unit
60
Filling the Unit with Material to be Applied and Venting the Unit
61
Put the Material Flow Heaters into Operation
61
Performing a Control Measurement
62
Coating
62
Adjust Spraying Pressure
62
Hints to Achieve Good Coating Results
63
Flushing
63
Pressure Release
63
Complete Cleaning
64
Decommissioning
65
Temporary Decommissioning
65
Decommissioning for a Long Period or Permanently
66
Waste Disposal
66
7 Maintenance
67
Regular Inspections
67
Maintenance Plan
68
Recommended Operating Materials
68
Maintenance Unit
69
Check the Lubricant Level in the Fog Oiler
69
Checking and Adjusting the Fog Oiler
69
Checking and Cleaning the Water Separator
70
Setting the a to B Pressure Differential
70
High Pressure Filters
71
Clean the Filter Element in the High Pressure Filter
71
Filter Elements for High Pressure Filters
71
Metering Pumps
72
Checking the Release Agent Level in the Metering Pumps
72
Checking Release Agent in the Metering Pumps for Material Residues
72
Lubricating the Gear Wheels on the Metering Pump Shaft Encoders
73
Metering Valves
73
Checking Release Agent in the Metering Valves for Material Residues
73
Setting the Stroke Limit on the Hardener Metering Valve
74
8 Troubleshooting
75
Mechanical Faults
75
Alarms
76
9 Technical Data
78
Machine Card
78
Type Plates
78
10 Hose Volumes
79
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