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Wintriss Shadow VI Manuals
Manuals and User Guides for Wintriss Shadow VI. We have
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Wintriss Shadow VI manual available for free PDF download: User Manual
Wintriss Shadow VI User Manual (159 pages)
Safety Light Curtain
Brand:
Wintriss
| Category:
Indoor Furnishing
| Size: 0 MB
Table of Contents
Table of Contents
5
Chapter 1 - Introduction to Shadow
13
Safety Light Curtain
13
OSHA and ANSI Compliance
14
About Shadow VI
14
Figure 1-1. Illustration of Shadow Transmitter and Receiver
15
How Shadow Works
16
Figure 1-2. Illustration of Shadow Control
16
Figure 1-3. Showing Light Beams with Shadow Light Curtain
17
Shadow and Control Reliability
18
Description of Shadow VI Indicators
19
At the Optic Heads
19
At the Control
20
Inside the Control
20
Object Sensitivity
20
Size and Scanning Distance
20
Shadows Are Easy to Maintain
21
Shadow VI Features and Options
22
Weld Shield Kit
23
Table 1-1. Shadow VI Specifications
24
Table 1-2. Shadow Options and Functions
26
Chapter 2 - Installation and Checkout
27
Installation Overview
28
Calculating the Safety Distance
28
Mounting Location for Your Shadow Transmitter and Receiver
28
Wiring, Aligning, Mounting, and Making Proper Settings
28
Ensuring that the Shadow Light Curtains Are Working Properly
28
Installation Procedure
29
Calculating the Safety Distance
30
OSHA and ANSI Requirements
31
Figure 2-1. Distance between Pinch Point and Light Curtain
31
The OSHA Safety Distance Formula
32
The ANSI Safety Distance Formula
33
Blanking Windows Affect Safety Distance
36
Perimeter Guarding
36
Figure 2-2. Plan View Illustrating "Pass Through" Protection
37
Pass-Through Protection
37
Height Considerations
38
Designing and Mounting Brackets
38
Universal Mounts
38
Mounting Location Requirements
39
How to Design and Mount Brackets or Floor Stands
40
Figure 2-3. Brackets for Shadow Light Curtains
41
Table 2-1. Light Curtain Dimensions: Inches (CM)
42
Figure 2-4. Shadow VI Optic Heads Mounting Dimensions
43
Figure 2-5. Top Views of Shadow VI Optic Heads (Universal Mounts)
44
Alignment Considerations
45
Figure 2-6. Transmitter and Receiver Properly Aligned
46
Figure 2-7. Using Laser Alignment Tool to Properly Align Shadow
46
Maximum Openings for Side Guards
47
Figure 2-8. Aligning Brackets Using Mounting Holes so Shadow Light Beams Line up Later
47
Using Mirrors with Shadows
48
Table 2-2. OSHA Table 0-10
48
Figure 2-9. Shadow VI Mirror Dimensions
49
Figure 2-10. Representation of Shadow with Mirrors for Three-Sided Guarding
50
Using Weld Shields
51
Mounting Shadow Light Curtains Upside down
51
Avoiding Cross Talk When Mounting 2 Sets of Shadows
51
Loosely Mounting Shadow VI Transmitter and Receiver
52
Figure 2-11. One Way to Avoid Cross Talk - Reversing Transmitters (TX) and Receivers (RX)
52
Figure 2-12. Mounting an Optic Head with Shock Mounts
53
Mounting the Control
54
Connecting RF (Radio Frequency) Ground
54
Figure 2-13. Shadow VI Control Enclosure Mounting Dimensions
55
Figure 2-14. Location of Components, Shadow VI Control
56
Wiring the Transmitter and Receiver to the Control
57
Terminating Shields of the Head Cables
58
Figure 2-15. Terminating Drain Wires to Set Screw Terminal
58
Connecting the Head Cables to the Control
59
Table 2-3. Connecting Light Curtain Receiver Head to TB2 in Controller
60
If You Have a Second Set of Shadow Optic Heads
61
Table 2-4. Connecting Light Curtain Receiver Head to TB3 in Controller
61
Connecting AC Wiring to the Control
62
Figure 2-16. Terminal Block TB1 Connections
62
Figure 2-17. Setting Voltage Selector Switch S2
63
Figure 2-18. Connecting to Protective Earth Ground Set Screw Terminal
63
Connecting Stop Circuits to the Control
64
Figure 2-19. Relays Wired to Emergency Stop Circuit, Typical
66
Figure 2-20. Wiring "Upper" TB4 Connector in Control
67
Wiring Shadow to the WPC (One or Two Control Boxes)
67
Wiring Shadow to a PLC
68
Optional Wiring
69
Indicator Outputs
69
MPCE Monitor Inputs
70
Figure 2-21. Example of MPCE Usage
70
Making Settings Inside the Control
71
Figure 2-22. Setting MPCE Jumpers
71
Figure 2-23. Factory Settings for Switch Blocks S1 and S4
71
S1 Settings
72
S4 Settings
72
J12 Setting
73
Plug in Connector and Replace Cover
73
Aligning and Tightening down Shadow VI Components
73
Figure 2-24. Jumper Position for "1 SET" and "2 SET
73
Alignment Procedure
74
Diagnostic Steps to Perform before Using Shadow
75
No Power to Unit
75
The Light Curtain Is in a "Reset Required" Condition
75
If the Transmitter Has no Power or Is Not Functioning
75
Check Power and Indicator Lights
75
Check Lens Window
76
Bring Shadow Heads Close Together
76
Green Light on
76
No Green Light
77
If You Have Two Sets of Shadow Heads
77
Green Light on but Still Cannot Start Press
77
Final Checkout Sequence
78
Chapter 3 - Fixed and Floating Blanking
81
Blanking Windows Affect Safety Distance
82
Adding to Safety Distance for Fixed Blanking
83
Adding to Safety Distance for Floating Window
83
Installing Blanking Windows
84
Installing the Master
84
Figure 3-1. Connecting Master Blanking Window
85
Figure 3-2. Close-Up - Installing Blanking Window
86
Installing Slave Windows
87
Floating Window
89
Figure 3-3. Coil Stock Unwinding Using Floating Window
89
Adding to Safety Distance for Floating Window
90
How to Enable the Floating Window
90
Chapter 4 - Troubleshooting Shadow VI
91
How to Use this Chapter
91
Description of Shadow VI Indicators
92
At the Optic Heads
92
At the Control
92
Inside the Control
93
Table 4-1. Shadow Troubleshooting Guide for 1 or 2 Sets
94
External MPCE Monitoring: Checking DS5 and DS6
97
Table 4-2. Shadow Troubleshooting Guide for 2 Sets
97
Shadow VI Optic Head Connector
98
Figure 4-1. Optic Head Connector Pinout Orientation and Chart
98
Checking and Cleaning Lens Window(S)
99
Checking Alignment
99
Alignment Problem or Bad Phototransistor
99
Checking and Replacing Fuses
100
Checking and Replacing Control Relays
101
If the Relay Has Failed Completely
101
Checking Relays with a Voltmeter
102
Replacing Safety Relays
103
Checking and Correcting Cross Talk
104
Appendix A - Extracts from OSHA Regulations and ANSI Standards
105
Extracts from OSHA Regulation 1910.217
105
Extracts from ANSI Standards for Presence-Sensing Devices
109
Daily Tests in English
125
Tests Quotidiens du Rideau de Lumiere
126
Daily Tests in French
126
Appendix B - Shadow VI Panel Mount
127
Standard Enclosure Versus Optional Panel Mount
127
Preparation for Mounting Shadow Using Your Enclosure
127
About Shadow VI Panel Mount Labels
128
Figure B-1. Daily Tests Label (Left) and Operator Instructions Label (Right)
129
Figure B-2. Shadow VI Panel Mount Control Dimensions
130
Appendix C - Installation of Shadow VI-WPC Control Board
131
Mounting Dimensions and Required Clearance
131
About Shadow VI-WPC Control Board Labels
132
Figure C-1. Shadow VI - WPC Labels
133
Figure C-2. Mounting Dimensions and Required Space for Control Board
134
Figure C-3. Important Components - Shadow VI-WPC Control Board
135
Wiring Shadow VI Optic Heads to the Board
136
Table C-1. Connecting Light Curtain Receiver Head to TB2 in Controller
136
Connecting AC Wiring to WPC
137
Figure C-4. TB1 Power Terminal
137
Table C-2. Connecting Light Curtain Transmitter Head to TB3 in Controller
137
Connecting Stop Circuits to WPC
138
Figure C-5. Setting Voltage Selector Switch S2
138
Table C-3. Shadow-WPC Board TB1 to WPC
138
Making Settings on the Control Board
139
Floating Window Setting
139
Figure C-6. Floating Window Switch S1
139
Table C-4. Shadow-WPC Board TB4 to WPC
139
J12 Setting
140
Figure C-7. Jumper Position for "1 SET" and "2 SETS
140
Reset Button
141
Figure C-8. Reset Button
141
Appendix D - Replacement Parts
143
Table D-1. Replacement Parts List
143
Index
145
Wintriss Manuals
149
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