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4002
User Manuals: widos 4002 Pipe Welding Machine
Manuals and User Guides for widos 4002 Pipe Welding Machine. We have
1
widos 4002 Pipe Welding Machine manual available for free PDF download: Working Instructions Translation
widos 4002 Working Instructions Translation (47 pages)
Heating element-butt welding machine
Brand:
widos
| Category:
Welding System
| Size: 3 MB
Table of Contents
Table of Contents
4
1 Description of Product
7
Mounting and Purpose-Oriented Use
7
Safety Measures
7
Conformity
7
Marking of the Product
8
Technical Data
8
WIDOS 4002 General Data
8
Heating Element
8
Planer
9
Hydraulic Aggregate
9
Basic Unit
9
Equipment and Accessories
10
2 Safety Rules
11
Explanation of the Different Symbols
11
Obligation of the Owner
12
Obligations of the Worker
12
Measure of Organization
12
Informal Safety Measures
12
Instruction of the Staff
12
Dangers While Handling the Machine
13
Maintenance and Inspection, Repair
13
Dangers Due to Electrical Energy
13
Dangers Due to the Hydraulic
13
Special Dangers
14
Danger of Combustion at the Heating Element and the Welding Point
14
Danger of Crushing by Clamping Tools and Guide Rods
14
Danger of Catching Clothes by the Planer
14
Danger of Stumbling over Electric Wire and Hydraulic Hose
15
Risk of Injury by Noise
15
Structural Modifications on the Machine
15
Cleaning of the Machine
15
Warranty and Liability
15
3 Description of Process
16
4 Operating and Indicating Elements
17
Elements on the Front Side
17
Elements on the Right Side
18
Elements on the Left Side
19
Heating Element Controls
19
Elements on the Heating Element
19
Heating Element for Conversion Kit (Optional)
20
Additional Cylinder (Optional)
21
Holes in the Table
22
How to Adjust the Angle for the Clamping Tools
22
Elements on the Planer
23
How to Adjust the Clamping Tools
23
Plane Girder to Plane Only at One Side (Optional)
23
Elements at the Clamping Tool
24
How to Mount the Reducer Inserts
24
Conversion Kit Clamping Tool (Optional)
24
Limit Stop of Planer for T-Piece Welding (Optional)
25
Base Plate for the Welding of T- and Cross-Pieces 90
26
Clamping Tools for T-Piece 90
27
Clamping Tool for Cross-Piece 90° Second Welding
27
Clamping Tool for T-Piece 45
28
Clamping Tool for T - 60
29
5 Starting and Operating
30
Safety Indications
30
Starting
30
Welding Process
31
Aligning and Clamping of the Pipes
31
Planing of the Pipes
32
Mismatch Compensation
32
Welding with Additional Cylinder (Optional)
32
Adjusting
33
Heating-Up
33
Change-Over
33
Joining
33
Welding Complete
33
6 Welding Logs and Tables
34
Factors for the Welding of Angle and T-Piece
34
Welding of Segmented Bends
34
Welding of Cross- and T-Pieces
35
How to Prepare Pipes for T-Pieces
35
7 Maintenance and Repair
39
Planer
39
Clamping Elements
39
Used Hydraulic Oil
39
How to Check the Oil Level
40
How to Vent the Hydraulic Cylinders
40
Storage
40
Disposal
41
Transport
41
8 Wiring and Hydraulic Diagrams
42
9 Spare Parts List
46
10 Declaration of Conformity
47
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