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Welding System
4000 WM
widos 4000 WM Manuals
Manuals and User Guides for widos 4000 WM. We have
1
widos 4000 WM manual available for free PDF download: Working Instructions Translation
widos 4000 WM Working Instructions Translation (87 pages)
Heating element butt welding machine
Brand:
widos
| Category:
Welding System
| Size: 3 MB
Table of Contents
Table of Contents
5
1 Description of Product
7
Usage and Purpose-Oriented Use
7
Safety Measures
7
Conformity
7
Marking of Product
8
Technical Data
8
WIDOS 4000 WM General Data
8
Basic Unit
8
Heating Element
9
Planer
9
Hydraulic Aggregate
9
Wear Parts
9
Tools and Accessories
10
Equipments (Optional)
10
2 Safety Rules
13
Explanation of the Different Symbols
13
Obligations of the Owner
14
Obligations of the Worker
14
Measure of Organization
14
Information about Safety Precautions
14
Instructions for the Staff
14
Dangers While Handling the Machine
15
Dangers by Electrical Energy
15
Dangers by Hydraulic
15
Specific Dangers
15
Danger of Combustion by Heating Element and Welding Area
15
Danger of Crushing between Machine Tables / Clamping Tools
16
Danger of Cutting and Drawing-In of Clothes by the Planer
16
Danger of Stumbling over Electric Wire
16
Risk of Injury by Noises
16
Structural Modifications on the Machine
17
Warranty and Liability
17
3 Functional Description
19
4 Operating and Indicating Elements
21
Machine Overview
21
Horizontal Adjustment (Mismatch Compensation)
22
Elements at the Heating Element
23
Main Switch
23
Elements at the Planer
24
Switch Cabinet
25
Clamping Tools with 15
25
How to Install the Reducer Inserts (Optional)
26
How to Mount the Clamping Tool Onto the Table for Angles 0°/30°/45
26
How to Mount the Clamping Tool Onto the Table for Other Angles
27
Assembly: Clamping Tools for Straight Pipes
28
Assembly: Clamping Tools for Angle 30
29
Assembly: Clamping Tools for Angle 45
30
How to Work with the Optional Additional Cylinder
31
Stub End Holder (Optional)
32
Plane Girder to Plane at One Side Only (Optional)
32
5 Starting and Operating
33
Safety Indications
33
Starting
33
Welding Process
34
How to Clamp the Pipes
35
Drag Pressure Measurement
35
How to Plane the Pipes
35
Mismatch Compensation
36
Adjusting
36
Heating-Up
37
Change-Over
37
Joining
37
How to Weld Angles
38
How to Weld Segmented Bends
38
6 Welding Tables
39
Formulas for the Welding of Pipes with Different Diameters
39
7 Welding T-Pieces with 90° and 45
46
Preparing Pipes for T-Pieces
65
Assembly: Clamping Tools for T-Piece 90
67
Assembly: Clamping Tools for T - Piece 45
68
8 Equipment Care / Maintenance / Repair
71
Transport
71
Maintenance, Inspection and Repair
71
Clamping Elements
72
Planer
72
How to Check the Oil Level / How to Refill
72
Used Hydraulic Oil
73
Protect Machine Parts against Corrosion
73
Disposal
73
9 Wiring Diagrams
75
10 Declaration of Conformity
87
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