West Control Solutions ProVU4 Manuals

Manuals and User Guides for West Control Solutions ProVU4. We have 1 West Control Solutions ProVU4 manual available for free PDF download: User Manual

West Control Solutions ProVU4 User Manual

West Control Solutions ProVU4 User Manual (187 pages)

Graphical Controller with optional Profiling & Recording

Brand: West Control Solutions | Category: Controller | Size: 3.72 MB

Table of Contents

Issue 3 – May 2011
6
Table of Contents
7
1 Introduction

15
2 Installation

16
- Unpacking
  16
- Panel-Mounting
  16
- Cleaning
  17
3 Field Upgrade Options

18
4 Electrical Installation

23
- Installation Considerations
  23
- AC Power Wiring - Neutral (for 100 to 240V AC Versions)
  23
- Wire Isolation
  23
- Use of Shielded Cable
  24
- Noise Suppression at Source
  24
- Sensor Placement (Thermocouple or RTD)
  25
- Thermocouple Wire Identification Chart
  25
- Connections and Wiring
  26
  - Power Connections
    27
  - Universal Input Connections
    28
  - Option Slot 1 Connections
    30
  - Option Slot 2 Connections
    31
  - Option Slot 3 Connections
    33
  - Option Slot 4 Connections
    36
  - Option Slot a Connections
    37
  - Option Slot B Connections
    38
5 Powering up

39
- Powering up Procedure
  39
- Front Panel Overview
  39
- Display
  39
- LED Functions
  40
- Keypad
  40
6 Messages and Error Indications

41
- Start-Up Errors
  41
- Input Problems
  41
- USB Data Transfer Problems
  42
- Getting Help
  42
7 Configuration and Use

43
- Operation Mode
  43
- Main Menu
  47
  - Entry into the Main Menu
    47
  - Unlock Codes
    47
- Setup Wizard
  48
  - Manual Entry to the Setup Wizard
    48
- Supervisor Mode
  49
  - Entry into Supervisor Mode
    49
- Configuration Menu
  50
  - Entry into the Configuration Menu
    50
- Input Configuration Sub-Menu
  51
- Control Configuration Sub-Menu
  52
- Output Configuration Sub-Menu
  54
- Alarm Configuration Sub-Menu
  55
- Communications Configuration Sub-Menu
  55
- Recorder Configuration Sub-Menu
  56
- Clock Configuration Sub-Menu
  57
- Display Configuration Sub-Menu
  57
- Lock Code View
  58
  - Lost Lock Codes
    58
- Resetting to Defaults
  59
- Automatic Tuning Menu
  59
- Profiler Setup Menu
  60
- Profiler Control Menu
  63
- USB Menu
  64
- Recorder Menu
  65
- Product Information Mode
  65
- Service Information Mode
  66
8 The USB Interface

67
- Using the USB Port
  67
  - USB Memory Stick Folders & Files
    67
9 The Data Recorder Option

68
- Introduction
  68
- Changes to Operation Mode
  68
10 The Profiler Option

69
- Profile Components
  69
- Profile Starting & Standard Segments
  70
- Loops Segments
  71
- Profile Running / Holding Vs. Hold Segments
  71
- The Auto-Hold Feature
  72
- Profile Cycles & Repeat Sequences
  73
- Power/Signal Lost Recovery Actions
  73
- Profile End Actions
  74
- Profile Abort Actions
  75
11 Manually Tuning Controllers

76
12 Serial Communications

80
- Supported Protocols
  80
- RS485 Configuration
  80
- Ethernet Configuration
  80
- Supported Modbus Functions
  82
- Function Descriptions
  82
  - Exception Responses
    84
13 Modbus Parameters

85
- Example Register Address Calculations
  85
- Universal Process Input Parameters
  86
- Option Slot a Parameters
  88
- Option Slot B Parameters
  89
- Option Slot 1 Parameters
  90
- Option Slot 2 Parameters
  92
- Option Slot 3 Parameters
  95
- Option Slot 4 Parameters
  98
- Setpoint Parameters
  103
- Control Parameters
  104
- Alarm Parameters
  106
- Recorder & Clock Parameters
  108
- Display Parameters
  111
- Profiler Control & Status Parameters
  114
- Profile Setup Via Modbus
  116
- Instrument Data
  131
14 Calibration

132
15 Appendix 1 - Glossary of Terms Used

134
- Active Setpoint
  134
- Actual Setpoint
  134
- Alarm Configuration
  134
- Alarm Operation
  136
- Alarm Inhibit
  137
- Alarm Types
  137
- Alternative Setpoint
  137
- Auto Pre-Tune
  137
- Automatic Reset
  137
- Auxiliary Input
  138
- Auxiliary Input Lower Limit
  138
- Auxiliary Input Offset
  138
- Auxiliary Input Type
  138
- Auxiliary Input Upper Limit
  138
- Band Alarm Value
  138
- Bar Graphs
  139
- Bias (Manual Reset)
  139
- Bumpless Transfer
  139
- Cascade Control
  139
- Clock Configuration
  140
- Communications Write Enable
  140
- Configuration Menu
  140
- Contactor
  140
- Control Configuration
  140
- Control Deviation
  141
- Control Action
  141
- Control Enable/Disable
  141
- Control Type
  141
- Controller
  141
- Controller Mode
  141
- Correcting Variable
  141
- Cpu
  142
- Current Proportioning Control
  142
- Custom Display Mode
  142
- Cycle Time
  142
- Data Recorder
  142
- Deadband
  142
- Derivative Action
  142
- Deviation Alarm Value
  143
- Digital Input
  143
- Direct Acting Control
  143
- Display Configuration
  143
- Display Languages
  143
- Display Resolution
  144
- Effective Setpoint
  144
- Engineering Units
  144
- Ethernet
  144
- Indicator
  144
- Input Configuration
  144
- Input Filter Time Constant
  144
- Input Range
  145
- Input Span
  145
- Integral Time Constant
  145
- Latching Relay
  145
- Led
  145
- Linear Input
  145
- Linear Output
  146
- Limit Controller
  146
- Local Setpoints
  146
- Lock Codes
  146
- Logical Combination of Alarms
  146
- Loop Alarm
  147
- Lsd
  147
- Madc
  147
- Main Menu
  148
- Manual Loop Alarm Time
  148
- Manual Mode
  148
- Master & Slave Controllers
  148
- Minimum Duration of Change
  149
- Modbus RTU
  149
- Modbus TCP
  149
- Modulating Valve
  150
- Multi-Point Scaling
  150
- MVDC
  150
- On-Off Control
  150
- On-Off Differential (On-Off Hysteresis)
  150
- Operation Mode
  151
- Output Configuration
  151
- Overlap/Deadband
  151
- PD Control
  153
- PI Control
  153
- PID Control
  153
- Plc
  153
- Pre-Tune
  153
- Power Output Limits
  154
- Primary Proportional Band
  155
- Process High Alarm N Value
  155
- Process Input
  155
- Process Low Alarm N Value
  155
- Process Variable (PV)
  155
- Process Variable Offset
  156
- Profile Control Menu
  156
- Profile Events
  156
- Profile Header
  156
- Profile Segments
  156
- Profile Setup Menu
  156
- Profiler
  157
- Profiler Mode
  157
- Proportional Control
  157
- Rate
  157
- Rate of Change Alarm
  157
- Recorder Configuration
  157
- Recorder Option
  158
- Recorder Menu
  158
- Relay
  158
- Remote Setpoint (RSP)
  158
- Retransmit Output
  158
- Retransmit Output N Scale Maximum
  158
- Retransmit Output N Scale Minimum
  159
- Reset to Defaults
  159
- Reverse Acting Control
  159
- Rs485
  159
- Rtd
  160
- Scale Range Upper Limit
  160
- Scale Range Lower Limit
  160
  - Secondary Proportional Band
    160
  - Self-Tune
    161
  - Sensor Break Pre-Set Power
    161
  - Serial Communications Configuration
    162
  - Serial Communications Option
    162
  - Setpoint
    162
  - Setpoint Upper Limit
    162
  - Setpoint Lower Limit
    162
  - Setpoint Ramp Editing
    162
  - Setpoint Ramp Rate
    163
  - Setpoint Selection
    163
  - Setup Wizard
    163
  - Solid State Relay (SSR)
    163
  - Solenoid Valve
    164
  - Supervisor Mode
    164
  - Thermocouple
    164
  - Three Point Stepping Control
    164
  - Time Proportioning Control
    165
  - Trend Display
    165
  - Tuning
    165
  - Tuning Menu
    165
  - Triac
    166
  - USB Menu
    166
  - Valve Motor Drive Control (VMD)
    166
  - VDC
    166
  - VMD
    166
16 Pc Software

167
- Using the Software
  167
- Instrument Configuration
  168
- Profile Creation and Editing
  169
- Changing the Start-Up Splash Screen
  171
- Changing the Alternate Display Language
  171
- Instrument Simulation
  171
- Configuring the Connection
  171
- Network Configuration for Modbus TCP Options
  173
17 Appendix 2 - Specifications

175
- Universal Process Input
  175
  - General Input Specifications
    175
  - Thermocouple Input
    175
  - Resistance Temperature Detector (RTD) Input
    176
  - DC Linear Input
    177
- Auxiliary Inputs
  177
- Digital Inputs
  178
- Output Specifications
  179
- Communications
  181
- Display
  182
- Control Loop
  182
- Data Recorder Option
  182
- Profiler Option
  183
- Alarms
  183
- Conditions for Use
  184
- Standards
  184
- Dimensions
  184
18 Appendix 3 - Product Coding

185

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