Watson-Marlow qdos 120 Manuals

Manuals and User Guides for Watson-Marlow qdos 120. We have 1 Watson-Marlow qdos 120 manual available for free PDF download: Instructions For Use Manual

Watson-Marlow qdos 120 Instructions For Use Manual (235 pages)

Brand: Watson-Marlow | Category: Water Pump | Size: 6.38 MB

Preface
2
Disclaimer
2
Translation of the Original Instructions
2
Table of Contents
3
Introduction to the Document
11
User Groups
12
Information Types
12
Terminology
13
Trademarks
13
Acronyms
14
Introduction: Product
15
General Description
16
Intended Use
16
Prohibited Use
16
Safety
17
Safety Symbols
18
Instructions for Renewing Safety Symbols
18
Safety Signals
18
Signals: with Risk of Personal Injury
19
Signals: with Risk of Equipment or Property Damage Only
19
Personal Protective Equipment (PPE)
20
Product Overview
21
Pump Models
22
Drive-Variations
23
Drive-General Arrangement
24
Pumphead-Variations
25
Pumphead-General Arrangement
27
Pumphead-General Arrangement of Connections
28
Food Applications
29
Accessories
30
Product Labels
31
Product Code Guide
32
Specification Overview
33
Performance
33
Physical Specification
34
Electrical Power Specification
36
Control Specification
36
Storage
40
Storage Conditions
41
Shelf Life
41
Lifting and Carrying
42
Product Still in Original Packaging
43
Product Removed from Original Packaging
43
Unpacking Your Pump
44
Components Supplied with Your Pump
45
Unpacking, Inspection and Packaging Disposal
46
Installation Overview
47
Installation: Part 1 (Physical)
48
Conceptualisation
49
Location
49
Environmental and Operating Conditions
49
Area Around the Product-Not Enclosed
50
Mounting
51
Surface and Orientation
51
Anchorage (Bolting down the Pump)
53
HMI Cover
54
Other Accessories
54
Installation: Part 2 (Electrical Power)
55
Identification of Electrical Power Required
56
Alternating Current (AC) Power
56
Power Specification Requirements
56
Protection Device
57
Electrical Isolation
57
Cable (Wiring) Specification
57
Pre-Electrical Installation Requirement Checklist
58
Connect to AC Power Supply
58
Earth Continuity Testing Using the Earth Bond Test Point
59
Direct Current (DC) Power
59
Power Specification Requirements
59
Overcurrent Protection
60
Electrical Isolation
60
Power Cable (Wiring)
60
Pre-Electrical Installation Checklist
61
Connecting to a DC Power Supply
61
Testing of Electrical Power and First Time Pump Start up
61
Model: Remote
61
Model: Manual, PROFIBUS, Universal, Universal
61
Installation: Part 3 (Fluid Path)
62
Fluid Path System Requirements
63
Overpressure Safety Device
63
Non-Return Valve
63
Isolation and Drain Valves
64
Inlet and Discharge Pipework
64
Piping Vibration
64
Pre-Fluid Path Installation Requirement Checklist
65
Installing the Pumphead for the First Time
65
First Time Pumphead Installation: Qdos Renu 30: All Models Variants
66
First Time Pumphead Installation: (Qdos Renu 20, 60, 120 and Qdos CWT All Models Variants)
70
Connecting the Pumphead to the Fluid Path for the First Time
74
Step 1 Check the Seals in the Pumphead Ports
74
Step 3: Follow the Procedure for the Connector Type
74
Step 4: Connect the Pumphead Safety Overflow
74
Step 1 Check the Seals in the Pumphead Ports
75
Step 2: Choose the Connector Type to be Used
77
Step 3: Follow the Procedure for the Connector Type
79
Step 4: Connect the Pumphead Safety Overflow
83
Installation: Part 4 (Control Connections and Wiring)
84
Location of Connections
85
Front Input/Output Connections (Models: Remote, Universal, Universal+)
86
Input Connection
87
Relay Module-Option for Universal/Universal
92
Relay Module Specifications
92
Control Cable Specification Requirements
92
Relay Module PCB Layout
93
Relay Module Terminal Connectors
93
Control Cable Installation
96
PROFIBUS Connection
98
PROFIBUS Connection Pin Assignment
99
PROFIBUS Wiring
99
Pressure Sensor Control Connection (Models: PROFIBUS, Universal, Universal)
100
Installation: Part 5 (Setting up the Pump (General and Security))
101
General Settings (Models: Manual, PROFIBUS, Universal and Universal+)
102
GENERAL SETTINGS > Auto Restart
103
GENERAL SETTINGS > Flow Units
104
GENERAL SETTINGS > Asset Number
105
GENERAL SETTINGS > Pump Label
107
GENERAL SETTINGS > Language
109
Security Settings (Models: Manual, PROFIBUS, Universal and Universal+ Only)
111
Security Settings > Auto Keypad Lock
112
Security Settings > PIN Protection
114
Installation: Part 6 (Setting up the Pump (Control Settings))
117
Control Settings Menu
118
Control Settings > Speed Limit
119
Control Settings > Reset Run Hours
120
Control Settings > Reset Volume Counter
121
Control Settings > Invert Alarm Logic - Universal Model
121
Control Settings > Configurable Outputs - Universal+ Model
122
Control Settings 4-20 Ma Output (Universal+ Model Only)
124
Control Settings > Configurable Start/Stop Input
126
Control Settings Pumphead Selection
129
Change Mode (Manual, PROFIBUS, Universal and Universal+ Only)
129
PROFIBUS Mode
146
Setting PROFIBUS Mode
147
Assigning the PROFIBUS Station Address at the Pump
148
PROFIBUS Data Exchange
149
Cyclic Data Write (from Master to Pump)
150
Pumphead Speed Setpoint
150
Set Flow Calibration
150
Cyclic Data Read (from Pump to Master)
151
PROFIBUS GSD File
153
Channel-Related Diagnostic Data
155
Device-Related Diagnostic Data
155
User Parameter Data
156
Master Slave Communications Sequence
158
Operation
160
Pre-Operation Check List
161
Safety
162
Hazards that May Occur During Operation
162
Limits of Operation-Dry Running
163
Pump Operation (Models: Manual, PROFIBUS, Universal, Universal)
163
Switching Pump on in Subsequent Power Cycles (Models: Manual, PROFIBUS, Universal and Universal+)
163
Understanding and Using Menus and Modes
164
Using the Fluid Level Monitor (Models: Manual, PROFIBUS, Universal and Universal+)
166
Using Fluid Recovery Manual Operation (Manual, PROFIBUS, Universal and Universal+ Only)
170
Remote Fluid Recovery Using Analog Control (Remote, Universal and Universal+ Models Without Relay Modules)
173
Pump Status Overview
174
Screen Icons (Models: Manual, PROFIBUS, Universal, Universal+)
174
Front Cover Leds (Model: Remote)
175
Maintenance
177
Spare Parts
177
Electrical Maintenance
180
Drive Maintenance
180
Replacement of Power Cable
180
Replacement of Fuses
181
Pumphead Maintenance
181
Life of Pumphead
181
Replacement of Pumphead (Model: Qdos 30 - All Variants)
181
Replacement of Pumphead (Model Qdos 20, 60, 120, CWT - All Variants)
186
Errors, Breakdown and Troubleshooting
194
Errors
194
Remote Model
194
Manual, PROFIBUS, Universal, Universal+ Models
195
Error Reporting
195
Breakdown
196
Leak Detection Message (Models: Manual, PROFIBUS, Universal and Universal+ Models)
196
Leak Detection Message (Remote Only)
196
Leak Detection Procedure
197
Troubleshooting
198
Pumphead End of Life
198
Flowrate
198
Leak Detection Message
198
General Pump Help (Manual, PROFIBUS, Universal and Universal+ )
199
Technical Support
199
Manufacturer
199
Warranty
200
Conditions
200
Exceptions
200
Returning Pumps
201
Chemical Compatibility Overview
203
Chemical Compatibility
204
How to Check Chemical Compatibility
204
Scenario 1: Fluid Path (Wetted by the Pumped Fluid in Normal Use)
204
Scenario 2: Potential of Being Wetted Due to Environment or Spillage
207
Scenario 3: Potential of Being Wetted Due to Operating the Pumphead to the Point of Failure
208

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Watson-Marlow qdos 120 Manuals

Watson-Marlow qdos 120 Instructions For Use Manual (235 pages)

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