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HL300D
Waterous HL300D Manuals
Manuals and User Guides for Waterous HL300D. We have
2
Waterous HL300D manuals available for free PDF download: Overhaul Instructions, Installation Instructions Manual
Waterous HL300D Overhaul Instructions (57 pages)
Centrifugal Fire Pumps
Brand:
Waterous
| Category:
Water Pump
| Size: 3.66 MB
Table of Contents
Table of Contents
1
Read through the Safety Information
3
Safety Information
3
Ordering Repair Parts
4
General Overhaul Information
5
Pump Components
6
Disassembly Index
7
Reassembly Index
8
Remove Pump from Vehicle: Drain Lubrication from Pump
9
Disconnect PIV (Priming Isolation Valve) Air Line
10
Remove Pump
11
Disconnect Hoses
12
Remove Intake Fitting Disconnect Hoses
12
HL200 and HL300 Series Models
13
Remove Intake Fittings HL200 and HL300 Series Models
13
HL400 Series Models
14
Main Stage Impeller
15
Remove Impellers Main Stage Impeller
15
High Pressure Impeller
16
Remove Separator Plate
16
Remove High Pressure Impeller
17
Remove Mechanical Seal
18
Companion Flange
19
HL200D and HL300D Direct Drive Models
19
HL200K, HL300K and HL400K Gear Drive Models
19
Transmission
19
Disassemble Companion Flange
20
HL400D Direct Drive Models
20
Remove Companion Flange from Pump
20
F−1031, Section
21
Piston Primer Disassembly
21
Pumps with PIV (Priming Isolation Valve)
21
Pumps Without PIV (Priming Isolation Valve)
21
Disassemble PIV (Priming Isolation Valve)
22
Remove PIV (Priming Isolation Valve)
22
Remove Pedestal from Pump Body
23
Remove Pedestal Oil Seal
23
HL200D and HL300D Direct Drive Models
24
HL200K, HL300K and HL400K Gear Drive Models
24
HL400D Direct Drive Models
24
HL200D and HL300D Direct Drive Models
25
HL200K, HL300K and HL400K Gear Drive Models
25
HL400D Direct Drive Models
25
Remove Inboard Bearings
26
Remove Discharge: Crossover Valve Actuator
27
Interstage Manifold
28
Remove Return Ball Valve from Interstage Manifold
28
Discharge Manifold
29
Inspection and Repair
30
Assemble Impeller Shaft Install Inboard Bearings
31
Install Inboard Bearings
31
HL200D and HL300D Direct Drive Models
32
HL200K, HL300K and HL400K Gear Drive Models
32
HL400D Direct Drive Models
32
Install Primer Eccentric
32
HL200D and HL300D Direct Drive Models
33
HL200K, HL300K and HL400K Gear Drive Models
33
HL400D Direct Drive Models
33
Install Impeller Shaft in Pedestal
33
Install Pedestal Oil Seal
34
Install Pedestal on Pump Body
34
Install Pump Body on Pedestal
34
HL200D and HL300D Direct Drive Models
35
Install Companion Flange
35
Assemble Companion Flange
36
HL400D Direct Drive Models
36
Install Companion Flange on Pump
36
HL200K, HL300K and HL400K Gear Drive Models
37
Install Magnetic Tachometer Pick-Up
37
Install Transmission
37
Shim High Pressure Stage Impeller
38
Install Mechanical Seal
39
Install High Pressure Stage Impeller
40
Install Main Stage Impeller
41
Install Separator Plate
41
Install Intake Fitting
42
Determining Impeller Rotation
43
F−1031, Section
43
Install Interstage Manifold: CW Impeller Rotation
44
CCW Impeller Rotation
45
Install Discharge Manifold (Either Rotation)
46
Install Crossover Valve Actuator: CCW Impeller Rotation
47
CW Impeller Rotation
48
Assemble PIV (Priming Isolation Valve)
49
Install PIV (Priming Isolation Valve)
49
Pumps with PIV (Priming Isolation Valve)
50
Pumps Without PIV (Priming Isolation Valve)
50
Install Hoses on Intake Fitting
51
Cross Section Views HL200D and HL300D Direct Drive Models
52
HL200D and HL300D Direct Drive Models
52
HL200K and HL300K Gear Drive Models
53
HL400D Direct Drive Models
54
HL400K Gear Drive Models
55
Final Assembly Steps
56
HL200D, HL300D and HL400D Direct Drive Models
56
HL200K, HL300K and HL400K Gear Drive Models
56
Lubrication
56
Hydrostatic
57
Operational
57
Testing Hydrostatic
57
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Waterous HL300D Installation Instructions Manual (13 pages)
Centrifugal Fire Pumps
Brand:
Waterous
| Category:
Water Pump
| Size: 0.99 MB
Table of Contents
Table of Contents
1
Introduction
2
General Description
2
Operational Limits
2
Available Pump Models
2
Installation Instructions
3
Pump Lifting Points
3
Pump Mounting
4
Pump Intake
5
Low Pressure Discharge
5
High Pressure Discharge
5
High Pressure Inlet Strainer
5
High Pressure Relief Valve
5
Thermal Relief Valve
5
Piston Primers
6
Lubrication
7
Pedestal (Primer Housing) Fill and Drain
7
K Series Transmission Fill and Drain
7
Pump Water Drains
9
Tachometer Connection
9
Optional Items
9
Solenoid Valve for PIV (Priming Isolation Valve)
10
RTP Foam Systems
11
Installed on Pump at Factory
11
Mounted Remotely from Pump
11
Control Panel
12
Final Checks
13
Lubrication
13
Testing
13
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