Wacker Neuson E05-02 Track Excavator Manuals

Manuals and User Guides for Wacker Neuson E05-02 Track Excavator. We have 1 Wacker Neuson E05-02 Track Excavator manual available for free PDF download: Operator's Manual

Wacker Neuson E05-02 Operator's Manual

Wacker Neuson E05-02 Operator's Manual (292 pages)

Track excavators

Brand: Wacker Neuson | Category: Excavators | Size: 27 MB

Table of Contents

Table of Contents
3
Introduction

13
Safety Instructions

41
- Identification of Warnings and Dangers
  41
- Warranty
  41
- Disposal
  41
- Designated Use and Exemption from Liability
  42
- General Conduct and Safety Instructions
  43
  - Organizational Measures
    43
- Selection and Qualification of Personnel, Basic Responsibilities
  44
- Safety Instructions Regarding Operation
  45
  - Normal Operation
    45
- Information on Visibility
  46
- Checks When Reversing the Machine
  47
- Trailer Operation
  47
- Applications with Lifting Gear
  48
  - Instructions on Fastening Loads
    48
  - Prerequisite for Safe Use
    49
- Attachments
  49
- Safety Instructions for Maintenance
  50
- Warning of Special Hazards
  52
  - Electrical Energy
    52
  - Working in the Area of Underground Electric Lines
    52
  - Working Near Overhead Electric Lines
    52
  - Gas, Dust, Steam, Smoke
    53
  - Hydraulic System
    53
  - Noise
    53
  - Oil, Grease and Other Chemical Substances
    53
  - Using the Quickhitches in Water
    53
  - Battery
    54
- Tracks
  54
- Hammer Operation
  54
  - Safety Instructions
    54
  - Working with a Hammer
    55
- Transport and Towing
  55
  - Towing
    55
  - Transport
    55
Operation

57
- Cab 50Z3/6003 (up to Serial No. AH02781)
  58
- Cab 50Z3 2 / 6003 2 (from Serial No. AJ02777)
  60
- Control Elements 6003 (Serial Nos. AH00579 to AH02750)
  63
- Control Elements 50Z3 2 / 6003 2 (from Serial No.aj02777)
  65
- Indicator Lights and Warning Lights (Overview)
  67
- Putting into Operation
  70
  - Safety Instructions
    70
  - Putting the Machine into Operation for the First Time
    70
  - Running-In Period
    70
  - Check Lists
    71
  - Start-Up Checklist
    71
  - Operation Checklist
    72
  - Parking Checklist
    72
- Driving the Machine
  73
  - Preheating Start Switch
    73
  - Throttle
    73
- Automatic Engine Speed Setting
  74
- Before Starting the Engine
  75
  - Starting the Engine: General
    76
- Jump-Starting the Engine (Supply Battery)
  78
- Starting at Low Temperatures
  79
- When the Engine Has Started
  79
- Special Instructions for Driving on Public Roads
  80
  - Drive Position
    80
  - Drive Levers
    80
  - High Speed
    81
  - Moving off
    81
  - Hydraulic Brake
    81
  - Mechanical Brake
    81
- Working on Slopes
  82
- Stabilizer Blade Operation
  84
- Parking the Machine
  85
  - Parking the Machine on Slopes
    85
- Light System
  86
  - Working Lights
    86
  - Roof Lights (Option)
    87
  - Interior Light
    87
  - Rotating Beacon (Option)
    88
- Cab Heating and Ventilation
  89
  - Summer/Winter Operation (up to Serial No. AD04650)
    90
  - Heating Controls (from Serial No. AD04651)
    90
- Air Conditioning (Option)
  91
  - Recirculated Air Mode
    91
  - Wiper/Wash System
    92
    
    Tank for Washer System
    92
  - Seat (50Z3)
    93
    
    Weight Adjustment
    94
    
    Height Adjustment
    94
    
    Horizontal Adjustment
    94
    
    Backrest Adjustment
    94
  - Seat (6003)
    95
    
    Weight Adjustment
    96
    
    Horizontal Adjustment
    96
    
    Seat Depth Adjustment
    96
    
    Backrest Adjustment
    96
    
    Head Rests
    97
    
    Height Adjustment
    97
  - Seat (Air Suspension Option)
    98
    
    Weight Adjustment
    99
    
    Height Adjustment
    99
    
    Horizontal Adjustment
    99
    
    Seat Depth Adjustment
    99
    
    Backrest Adjustment
    100
    
    Adjusting the Head Rest
    100
    
    Horizontal Suspension
    100
  - Seat Belt
    101
  - Retracting Lap Belt (Option)
    102
  - Mirrors (Option)
    103
    
    Safety Instructions
    103
    
    Adjusting the Mirrors
    104
  - Emergency Exit
    105
    
    Emergency Exit on Machines Equipped with Protective Front Guard Structures (Option)
    105
  - Front Window (up to Serial No. AD06526)
    106
  - Front Window (from Serial No. AD06527)
    107
    
    Opening the Front Window
    107
    
    Closing the Front Window
    108
    
    Opening the Lower Front Window
    109
    
    Closing the Lower Front Window
    109
    
    Opening the Whole Front Window
    110
    
    Closing the Whole Front Window
    111
    
    Opening the Front Window to a Gap
    112
  - Opening and Closing the Side Window
    112
  - Mounting/Removing the Canopy Shatter Protection (Option)
    113
  - Door
    114
    
    Door 50Z3
    114
    
    Door 6003
    114
  - Exit through the Door (up to Serial No. AH02764)
    116
  - Exit through the Door (from Serial No. AJ02777)
    117
  - Armrest Adjustment (up to Serial No. AH02764)
    118
  - Armrest Adjustment (from Serial No. AJ02777)
    119
  - Engine Cover
    119
  - Battery Master Switch
    120
  - Raising/Lowering the Cab
    121
  - Towing the Machine
    124
  - Crane Handling the Machine
    125
  - Loading and Transporting the Machine
    127
    
    Safety Instructions
    127
- Tying down the Machine
  128
- Travelling Signal (Option)
  128
- Protective Structures
  129
- Definition of the Term "Protective Structure
  129
- Mechanical Integrity
  129
- Working with the Machine
  138
  - General Safety Instructions
    138
- Control Levers/Iso Controls: Overview
  139
- Changeover Valve for SAE/ISO Controls (Option)
  143
  - Left-Hand Control Lever
    143
  - Right-Hand Control Lever
    143
  - Directional Valve Position
    143
  - Directional Valve
    144
- Control Lever with Proportional Controls (Option): Overview
  145
- Control Lever if Equipped with 3Rd Control Circuit (Option): Overview
  150
- Tilting the Upper Carriage - Vertical Digging System (Option)
  153
  - Operation (up to Serial No. AH02781)
    154
  - Operation (from Serial No. AJ02777)
    154
- Vario (6003 Option)
  155
  - Vario Operation
    155
  - Driving Across Slopes with the Vario Feature
    155
  - Risk Zone of the Vario Feature
    156
    
    Working with the Vario Feature
    157
    
    Improved Reach with the Vario Feature
    157
  - Releasing the Pressure on the Operating Hydraulics
    158
    
    Releasing Pressure
    158
    
    Pressure Release with Proportional Controls (Option)
    158
  - Re-Equipping Attachments
    159
    
    Specific Safety Instructions
    159
    
    Removing a Bucket
    159
    
    Installing a Bucket
    160
  - Quickhitch (Option)
    160
  - Hydraulic Easy Lock Quickhitch (Option)
    162
  - Powertilt (Option)
    166
    
    Re-Equipping
    166
    
    Operation
    167
    
    Right-Hand Control Lever (Powertilt)
    167
  - Connections for Auxiliary Hydraulics
    168
    
    Quickhitch Couplings
    168
  - Safe Load Indicator (Option)
    169
  - Safety Feature "Hose Burst Valve" (Option)
    170
  - Applications with Lifting Gear
    170
    
    Lifting Gear Applications
    171
    
    Fastening Loads
    171
  - Work Area Assessment and Preparation
    171
    
    Examining the Site
    171
    
    Preparing the Ground
    171
  - Working with the Machine
    172
    
    Working with the Standard Bucket
    172
    
    Inadmissible Work
    172
    
    Work Position of Machine
    173
    
    Bucket Position When Digging
    174
    
    Excavating Trenches
    174
    
    Loading
    175
    
    Grading
    175
    
    Excavating Trenches Sideways
    175
    
    Working Alongside Trenches
    176
    
    Stabilizer Blade at Rear
    176
    
    Further Practical Hints for Digging
    177
    
    Loading Vehicles
    177
    
    Freeing the Machine
    177
  - Grading
    177
Troubleshooting

179
- Engine Trouble
  179
  - Indicator Lights
    181
  - Seals, Hoses
    181
  - Travel Gear
    182
- Engine Error Codes
  183
- Malfunctions of the Powertilt Unit
  187
- Troubleshooting the Central Lubrication System (Option)
  188
- Proportional Controls (Option) Diagnosis Display
  189
Maintenance Introduction

191
- Safety-Relevant Parts
  191
- Fuel System
  192
  - Refuelling
    193
  - Fuel-Filling Pump (Option) (up to Serial No. AD04862)
    193
- Fuel-Filling Pump (Option) (from Serial No. AD04863)
  194
- Stationary Fuel Pumps
  194
- Bleeding the Fuel System
  195
- Fuel Prefilter with Water Separator
  196
- Engine Lubrication System
  197
  - Checking the Engine Oil Level
    197
  - Adding Engine Oil
    198
- Engine and Hydraulics Cooling System
  199
  - Specific Safety Instructions
    199
  - Checking the Coolant Level/Adding Coolant
    200
- Air Filter
  202
  - Replacing the Air Filter
    203
  - Air Intake
    204
- Changing the Cab Air Filter
  204
- Replacing the Filter Element of the Air Conditioning System (Option)
  205
- Diesel Particulate Filter (Option)
  206
  - Main Components of Diesel Particulate Filter System
    206
  - How the Diesel Particulate Filter Works
    207
  - Machine Operation with Diesel Particulate Filter
    207
  - Display
    209
  - Temperature Scale
    209
  - Exhaust Gas Back Pressure Scale
    209
  - Alarm Messages
    210
  - Maintenance
    211
  - Oils and Fuels
    214
  - Troubleshooting
    214
  - Warranty
    214
- V-Belt
  215
- Hydraulic System
  218
- Tracks
  223
  - Checking the Track Tension of the Rubber Tracks
    223
  - Adjusting Track Tension
    224
- Travelling Drive
  226
  - Checking the Oil Level and Adding Oil
    226
  - Draining Oil
    226
- Maintenance of Attachments
  227
- Electrical System
  227
  - Service and Maintenance Work at Regular Intervals
    227
  - Instructions Concerning Specific Components
    227
  - Alternator
    227
  - Battery
    228
- General Maintenance Work
  230
Specifications

255

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