Unimog U3000 2006 Manuals

Manuals and User Guides for Unimog U3000 2006. We have 1 Unimog U3000 2006 manual available for free PDF download: Manual

Unimog U3000 2006 Manual (215 pages)

Brand: Unimog | Category: Utility Vehicle | Size: 9 MB

Table of Contents
3
General
19
General Notes
19
Vehicle Type and Model Designations
21
Technical Advice
21
Registration/Licensing
22
General
22
Acceptance/Approval in EU
22
Technical Data, Differences between U3000/U4000/U5000
23
Engine (EURO 3)
23
Transmission
23
Axles
23
Warranty Rights
24
Mercedes Star and MB Badge
24
Maintenance Instructions
25
Anti-Corrosion Measures
25
Accident Prevention
26
Recycling and Reuse of Components
26
Quality Management System Recommendation
27
Field of Application for the U3000/U4000/U5000
28
Legal References, Product Liability and CE Mark
29
Legal References
29
Product Liability
29
Product Liability in EC Countries
30
CE Mark
31
Accident Prevention and Safety Directives
32
General Notes
32
Delivery of Chassis
32
Prevention of Accidents on the Vehicle
32
Plastic Compressed-Air Lines, Fuel Lines and Brake Lines
33
Welding Operations
34
Springs
35
Painting Operations
35
Towing and Tow-Starting
36
Electrical System
36
Mobile Communication Systems
37
Requirements on Mobile Communication Equipment
37
Electromagnetic Compatibility (EMC)
37
Implement Drives
38
Mounted Implements and Bodies
39
General Notes
39
Clearance for Free Movement of Chassis Components, Implements/Bodies at the Chassis
40
Modifications to the Chassis
41
Dimensions and Weight Specifications
42
Springs and Suspension Diagrams, General Notes
43
U3000/U4000 Suspension Graph (Old)
44
U5000 Suspension Graph
46
Unladen Weight U3000/U4000/U5000
47
Unladen Weight of Actual, Typical Chassis
47
Permissible Axle Loads (Kg) and Gross Vehicle Weights (Kg) (Not Applicable for Special Bodies)
48
Weight Distribution (L/R Wheels on the same Axle)
49
Coordinate Systems
49
Centre of Gravity (Cog)
51
General Notes on the Centre of Gravity
51
Determination of the Centre of Gravity
51
Cog Coordinates in X Direction (Axle Load Distribution FA/RA)
51
Calculation Procedure for Determination of the Height of the Overall Centre of Gravity (Cog)
56
Determining the Height of the Centre of Gravity by Means of a Tilt Test
57
Chassis Centre of Gravity (Cog)
58
Maximum Permissible Cog Height
58
Anti-Roll Bars
60
Calculating the Tilt Speed When Cornering
61
General Notes on Vehicle Components
62
Chassis Overhang
62
Trailer Coupling
62
Tyres
64
Cooling
64
Engine Air Intake
64
Soundproofing
65
Important Note
65
Exhaust System
66
Springs
67
Brake System
67
Side Marker Lights
67
Maintenance and Repair
69
Permissible Loads/Weights
69
Secure Mounting of the Implement/Ballast on the Vehicle
70
Variable Overall Cog Position Due to Implement Operation
71
Static Test
71
Test Conditions
71
Dynamic Test
71
Mounting Implements to the Front of the Vehicle
72
General Notes
72
Front Mounting Plate (FMP)
73
Overview, Implement Mounting Brackets at the Front of the Chassis Frame
77
Front Mounting Support (Code D10)
78
Winch Mounting Brackets
80
Permissible Load (Weight, Force or Torque) Application to the Front Mounting Plate (FMP)
82
Front End Dimensions
83
Notes on Mounting Snow Ploughs
84
Mounting Bodies or Implements to the Chassis Frame
85
Torsion/Relative Movement/Clearances to Vehicle Components
85
Rear Axle Articulation/Clearance between Rear Wheels and Body
87
3-Point Mounting/4-Point Mounting, Capable of Chassis Torsion (2 X 3-Point Mounting)
88
Mounting Bodies or Implements on the Platform of a Dropside Body
91
Mounting of Subframes for Heavy Implements (E.g.: Cranes, Excavators), Code D60
92
Implement Mounting Points (Code D60) at Centre of the Chassis Frame
96
Lashing Eye Fitted to Implement Mtg. Point D60
98
Body Mounting Components for "Non-MB Bodies" (Code D65)
99
Code D65 Body Mounting Parts for U3000/U4000 Without X21
100
Code D65 Body Mounting Parts on U5000 and U4000 with X21
101
Body Mounting, Crossmember U3000/U4000
102
Body Mounting, Crossmember U5000
102
Body Mounting, Front Crossmember U3000/U4000 W. N16 or N19
103
Body Mounting, Front Crossmember U5000 W. N16 or N19
104
Installation of Body Mtg. Crossmember in Conjunction with Power Take-Off, Code N16/N19
105
Pivot Bearings and Fixed Bearings (Code D65), Installation Details
106
Subframe Assemblies P61/P69 for Special Bodies (Particularly Suitable for Box Bodies, Etc.)
109
Subframe Assemblies (Code P61) for the U3000/U4000
110
Subframe Assemblies (Code P61) for the U5000
111
Subframe Assemblies (Code P69) for the U5000L
112
Body/Implement Dimensions, Length and Width
113
Notes on Rear and Side Underrun Protections
119
Tractors for Semitrailers
119
Rear Mounting Points
120
Implement Drives
122
Mechanical Drive
122
Notes on the Transmission Ratio
122
General Notes on the Mechanical Drive
123
Important Notes
123
Safety Instructions Regarding the Mechanical Implement Drive
124
Power Take-Offs
124
General Notes on N16/N19 Power Take-Offs
124
Direction of Rotation, Engine Speed and Available Output of N16/N19 Power Take-Offs
125
Remote Conrol for Clutch, General Information
126
Hydraulic Pumps for N16 Power Take-Off
128
Bending Moment at the Mounting Flange
130
Mounting Flange of Power Take-Off N16
131
Drive Flange Design of N19 Power Take-Off
132
Flange Drive at N16 Power Take-Off
133
Position Diagram of N16/N19 Power Take-Offs
134
N16/N19 Power Take-Offs
134
Information on Engine Features Relevant to the Implement Drive
135
Speed Control
135
Intermediate Engine Speed Limiter
135
Drive Shafts for Implements
136
General Notes on Drive Shafts
136
Delivery Condition
136
Transport and Mounting
136
Installation and Assembly
137
Design
138
Joint Angles
138
Single Plane Shaft Layout
139
Three-Dimensional Shaft Layout
139
Forces in the Drive Shaft System
140
Assembly of the Drive Shaft
140
Bearings
141
Imbalance
141
Maintenance
141
Hydraulic System
142
General Notes on the Hydraulic System
142
Typical Applications for the Hydraulic System H10
143
Snow Plough/Grit Spreader Combination
144
General Notes on Using the Vehicle Hydraulic System
145
Hydraulic System Interfaces/Connections
146
Data on the Connections
146
Hydraulic Couplings at the Front
146
Hydraulic Couplings at the Rear, Option Code H50
147
Pressure Connection
147
Vehicle Hydraulic System H10, Circuit Diagram
148
Data of the Hydraulic System, Code H10
149
Important Note about the H10 Hydraulic System
149
Hydraulic Power Output
151
Fluid Temperature Tests to be Carried out by the Implement Manufacturer
152
Types of Fluid
152
Hydraulic Couplings at the Implement
154
Electrical System
156
General Notes on the Electrical System
156
Vehicle Electrical System Data
156
Lighting
157
Adjusting the Headlights
157
Electrical Wiring
157
Current Draw of Auxiliary Consumers
158
Electrical Interfaces
159
Sockets in the Cab
159
Trailer Sockets at the Rear of the Vehicle
160
Implement Socket at the Front of the Vehicle, E45
162
Implement Socket Option Code E47 (Option Available until 2006)
163
Implement Socket E87, Pin Assignment (E87 Without PSM, Option Code E16)
165
Programmable (Parameterizable) Special Module - PSM
167
Typical PSM Functions
167
Implement Socket E87, Pin Assignment (E87 with PSM, Option Code E16)
168
Engine Remote Control
169
Plugs for Sockets
173
W-Codes
174
Road Speed Signal (C3) and Distance Travelled Signal (C4)
178
Voltage Transformer
179
Electromagnetic Compatibility
179
Pneumatic Auxiliary Equipment
180
General Notes on the Pneumatic System
180
Pneumatic Auxiliary Consumers
180
Four-Circuit Protection Valve
181
Connection for Pneumatic Auxiliary Consumers, Code Y31
182
Table of Connection Parts to be Used for the Auxiliary Consumer Distributor
185
Technical Data
185
Modifications to the Chassis Frame
186
Frame Data
186
Overview Chassis Frame Variants
187
U3000/U4000, Wheelbase 3250 MM, Model 437.420
188
U3000/U4000, Wheelbase 3850 MM, Model 437.425
189
U5000, Wheelbase 3250 MM, Model 437.430
190
U5000 Wheelbase 3850 MM, Model 437.435
191
Chassis Frame Materials
192
Drilling Holes into the Frame
192
Bolted Connections
193
Frame Modifications
194
Frame Extensions
194
Welding at the Chassis Frame
195
Further Precautionary Measures
195
The Joint Must be Checked at Regular Intervals Following Welding
195
Design Instructions for Extending the Frame
196
Seam Preparation
197
Directives for Seam Preparation
197
Welding Sequence
197
Subsequent Treatment of Welding Seams
198
Reinforcement of the Welded Joint
198
Reducing the Frame Overhang
200
Wheelbase Modifications
200
Mounting of Implements and Auxiliary Components
201
Mounting at the Chassis Frame
201
Wheel Chocks
202
Mudguards and Wheel Houses
202
Spare Wheel
202
Rear Underride Protection
203
Side Underride Protections in Accordance with 89/297/EEC
204
Rear Crossmember
204
Cab
205
Tilting the Cab
205
Before Tilting the Cab
205
Cable Passage into the Cab
207
Cable Passage through a Panel at the Rear Side of the Cab (Left Side in the Direction of Travel)
207
Cable Passage through the Front Wall of the Cab
208
Proposal for a Cable Passage through the Rear Window
209
Attachments on the Cab Roof
211
Roof Brackets
211
Fitting an Aerial to the B-Pillar
212
Mounting an Implement Control Panel in the Cab
213
Connectors (Electrical)
213
Relative Movement between Cab and Body in Case of Chassis Frame Torsion
214

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Unimog U3000 2006 Manual (215 pages)

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