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Unimog Manuals
Utility Vehicle
U3000 2006
Manual
Unimog U3000 2006 Manual
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Contents
Table of Contents
Bookmarks
Table of Contents
Table of Contents
General
General Notes
Vehicle Type and Model Designations
Technical Advice
Registration/Licensing
General
Acceptance/Approval in EU
Technical Data, Differences between U3000/U4000/U5000
Engine (EURO 3)
Transmission
Axles
Warranty Rights
Mercedes Star and MB Badge
Maintenance Instructions
Anti-Corrosion Measures
Accident Prevention
Recycling and Reuse of Components
Quality Management System Recommendation
Field of Application for the U3000/U4000/U5000
Legal References, Product Liability and CE Mark
Legal References
Product Liability
Product Liability in EC Countries
CE Mark
Accident Prevention and Safety Directives
General Notes
Delivery of Chassis
Prevention of Accidents on the Vehicle
Plastic Compressed-Air Lines, Fuel Lines and Brake Lines
Welding Operations
Springs
Painting Operations
Towing and Tow-Starting
Electrical System
Mobile Communication Systems
Requirements on Mobile Communication Equipment
Electromagnetic Compatibility (EMC)
Implement Drives
Mounted Implements and Bodies
General Notes
Clearance for Free Movement of Chassis Components, Implements/Bodies at the Chassis
Modifications to the Chassis
Dimensions and Weight Specifications
Springs and Suspension Diagrams, General Notes
U3000/U4000 Suspension Graph (Old)
U5000 Suspension Graph
Unladen Weight U3000/U4000/U5000
Unladen Weight of Actual, Typical Chassis
Permissible Axle Loads (Kg) and Gross Vehicle Weights (Kg) (Not Applicable for Special Bodies)
Weight Distribution (L/R Wheels on the same Axle)
Coordinate Systems
Centre of Gravity (Cog)
General Notes on the Centre of Gravity
Determination of the Centre of Gravity
Cog Coordinates in X Direction (Axle Load Distribution FA/RA)
Calculation Procedure for Determination of the Height of the Overall Centre of Gravity (Cog)
Determining the Height of the Centre of Gravity by Means of a Tilt Test
Chassis Centre of Gravity (Cog)
Maximum Permissible Cog Height
Anti-Roll Bars
Calculating the Tilt Speed When Cornering
General Notes on Vehicle Components
Chassis Overhang
Trailer Coupling
Tyres
Cooling
Engine Air Intake
Soundproofing
Important Note
Exhaust System
Springs
Brake System
Side Marker Lights
Maintenance and Repair
Permissible Loads/Weights
Secure Mounting of the Implement/Ballast on the Vehicle
Variable Overall Cog Position Due to Implement Operation
Static Test
Test Conditions
Dynamic Test
Mounting Implements to the Front of the Vehicle
General Notes
Front Mounting Plate (FMP)
Overview, Implement Mounting Brackets at the Front of the Chassis Frame
Front Mounting Support (Code D10)
Winch Mounting Brackets
Permissible Load (Weight, Force or Torque) Application to the Front Mounting Plate (FMP)
Front End Dimensions
Notes on Mounting Snow Ploughs
Mounting Bodies or Implements to the Chassis Frame
Torsion/Relative Movement/Clearances to Vehicle Components
Rear Axle Articulation/Clearance between Rear Wheels and Body
3-Point Mounting/4-Point Mounting, Capable of Chassis Torsion (2 X 3-Point Mounting)
Mounting Bodies or Implements on the Platform of a Dropside Body
Mounting of Subframes for Heavy Implements (E.g.: Cranes, Excavators), Code D60
Implement Mounting Points (Code D60) at Centre of the Chassis Frame
Lashing Eye Fitted to Implement Mtg. Point D60
Body Mounting Components for "Non-MB Bodies" (Code D65)
Code D65 Body Mounting Parts for U3000/U4000 Without X21
Code D65 Body Mounting Parts on U5000 and U4000 with X21
Body Mounting, Crossmember U3000/U4000
Body Mounting, Crossmember U5000
Body Mounting, Front Crossmember U3000/U4000 W. N16 or N19
Body Mounting, Front Crossmember U5000 W. N16 or N19
Installation of Body Mtg. Crossmember in Conjunction with Power Take-Off, Code N16/N19
Pivot Bearings and Fixed Bearings (Code D65), Installation Details
Subframe Assemblies P61/P69 for Special Bodies (Particularly Suitable for Box Bodies, Etc.)
Subframe Assemblies (Code P61) for the U3000/U4000
Subframe Assemblies (Code P61) for the U5000
Subframe Assemblies (Code P69) for the U5000L
Body/Implement Dimensions, Length and Width
Notes on Rear and Side Underrun Protections
Tractors for Semitrailers
Rear Mounting Points
Implement Drives
Mechanical Drive
Notes on the Transmission Ratio
General Notes on the Mechanical Drive
Important Notes
Safety Instructions Regarding the Mechanical Implement Drive
Power Take-Offs
General Notes on N16/N19 Power Take-Offs
Direction of Rotation, Engine Speed and Available Output of N16/N19 Power Take-Offs
Remote Conrol for Clutch, General Information
Hydraulic Pumps for N16 Power Take-Off
Bending Moment at the Mounting Flange
Mounting Flange of Power Take-Off N16
Drive Flange Design of N19 Power Take-Off
Flange Drive at N16 Power Take-Off
Position Diagram of N16/N19 Power Take-Offs
N16/N19 Power Take-Offs
Information on Engine Features Relevant to the Implement Drive
Speed Control
Intermediate Engine Speed Limiter
Drive Shafts for Implements
General Notes on Drive Shafts
Delivery Condition
Transport and Mounting
Installation and Assembly
Design
Joint Angles
Single Plane Shaft Layout
Three-Dimensional Shaft Layout
Forces in the Drive Shaft System
Assembly of the Drive Shaft
Bearings
Imbalance
Maintenance
Hydraulic System
General Notes on the Hydraulic System
Typical Applications for the Hydraulic System H10
Snow Plough/Grit Spreader Combination
General Notes on Using the Vehicle Hydraulic System
Hydraulic System Interfaces/Connections
Data on the Connections
Hydraulic Couplings at the Front
Hydraulic Couplings at the Rear, Option Code H50
Pressure Connection
Vehicle Hydraulic System H10, Circuit Diagram
Data of the Hydraulic System, Code H10
Important Note about the H10 Hydraulic System
Hydraulic Power Output
Fluid Temperature Tests to be Carried out by the Implement Manufacturer
Types of Fluid
Hydraulic Couplings at the Implement
Electrical System
General Notes on the Electrical System
Vehicle Electrical System Data
Lighting
Adjusting the Headlights
Electrical Wiring
Current Draw of Auxiliary Consumers
Electrical Interfaces
Sockets in the Cab
Trailer Sockets at the Rear of the Vehicle
Implement Socket at the Front of the Vehicle, E45
Implement Socket Option Code E47 (Option Available until 2006)
Implement Socket E87, Pin Assignment (E87 Without PSM, Option Code E16)
Programmable (Parameterizable) Special Module - PSM
Typical PSM Functions
Implement Socket E87, Pin Assignment (E87 with PSM, Option Code E16)
Engine Remote Control
Plugs for Sockets
W-Codes
Road Speed Signal (C3) and Distance Travelled Signal (C4)
Voltage Transformer
Electromagnetic Compatibility
Pneumatic Auxiliary Equipment
General Notes on the Pneumatic System
Pneumatic Auxiliary Consumers
Four-Circuit Protection Valve
Connection for Pneumatic Auxiliary Consumers, Code Y31
Table of Connection Parts to be Used for the Auxiliary Consumer Distributor
Technical Data
Modifications to the Chassis Frame
Frame Data
Overview Chassis Frame Variants
U3000/U4000, Wheelbase 3250 MM, Model 437.420
U3000/U4000, Wheelbase 3850 MM, Model 437.425
U5000, Wheelbase 3250 MM, Model 437.430
U5000 Wheelbase 3850 MM, Model 437.435
Chassis Frame Materials
Drilling Holes into the Frame
Bolted Connections
Frame Modifications
Frame Extensions
Welding at the Chassis Frame
Further Precautionary Measures
The Joint Must be Checked at Regular Intervals Following Welding
Design Instructions for Extending the Frame
Seam Preparation
Directives for Seam Preparation
Welding Sequence
Subsequent Treatment of Welding Seams
Reinforcement of the Welded Joint
Reducing the Frame Overhang
Wheelbase Modifications
Mounting of Implements and Auxiliary Components
Mounting at the Chassis Frame
Wheel Chocks
Mudguards and Wheel Houses
Spare Wheel
Rear Underride Protection
Side Underride Protections in Accordance with 89/297/EEC
Rear Crossmember
Cab
Tilting the Cab
Before Tilting the Cab
Cable Passage into the Cab
Cable Passage through a Panel at the Rear Side of the Cab (Left Side in the Direction of Travel)
Cable Passage through the Front Wall of the Cab
Proposal for a Cable Passage through the Rear Window
Attachments on the Cab Roof
Roof Brackets
Fitting an Aerial to the B-Pillar
Mounting an Implement Control Panel in the Cab
Connectors (Electrical)
Relative Movement between Cab and Body in Case of Chassis Frame Torsion
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DaimlerChrysler AG
UNIMOG Division
D-76742 Woerth
Body and Implement Mounting Directives
U3000/U4000/U5000
Edition 2006
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