Trane Climate Changer TCPA Manuals

Manuals and User Guides for Trane Climate Changer TCPA. We have 1 Trane Climate Changer TCPA manual available for free PDF download: Nstallation, Operation, And Maintenance

Trane Climate Changer TCPA Nstallation, Operation, And Maintenance

Trane Climate Changer TCPA Nstallation, Operation, And Maintenance (84 pages)

Brand: Trane | Category: Air Handlers | Size: 10.13 MB

Table of Contents

Introduction

2
- Warnings, Cautions, and Notices
  2
General Information

6
- Nameplate
  6
- Operating Environment
  7
- Unit Description
  7
Pre-Installation

9
- Receiving and Handling
  9
  - Inspection
    9
  - Packaging/Shipping
    9
  - Handling
    9
  - Receiving Checklist
    9
- Jobsite Storage
  9
  - Outdoor Storage
    10
  - Long-Term Storage
    10
- Site Preparation
  10
- Roof Curb Installation
  11
- Suggested Tools
  11
Installation - Mechanical

12
- Lifting and Rigging
  12
  - General Lifting Considerations
    12
  - Hoods and Pipe Cabinets
    13
- Unit Placement and Assembly
  13
  - Unit Placement
    14
  - Unit Assembly
    15
  - Ceiling Suspension
    15
- Assembly Instructions
  16
  - Standard Roof Curb
    16
  - Structural Roof Curb and I-Beam Dunnage
    16
  - Flat Concrete Pad
    17
  - Roof Curb for Large Unit with Shipping Splits
    17
  - Joining Sections Edge-To-Edge
    17
  - Base with Flat Floor
    19
  - Base with Turned-Up Floor
    20
  - Walls
    21
  - Outdoor Roof - Single Span
    22
  - Outdoor Roof - Multiple Span
    23
  - Indoor Roof
    24
  - Indoor Roof - Multiple Span
    25
  - Base-To-Interior Wall
    26
  - Stacked Unit
    27
  - Pipe Cabinet
    28
Component Installation Requirements

29
- Fan Section
  29
  - Fan Isolation
    30
  - Adjusting the Isolators
    30
  - Seismic Requirements
    31
  - Anchor Requirements
    31
  - Hurricane Requirements
    31
- Control Dampers
  32
- Filters
  32
- Outdoor Unit Weather Hood(S)
  33
- Duct Connections
  34
  - Bottom Opening Duct Installation
    34
  - Fan Discharge Connections
    35
  - Damper Connections
    35
  - Discharge Plenum Connections
    35
  - Bell Mouth Discharge Connections
    36
  - Traq Damper Connections
    36
Piping and Connections

37
- General Recommendations
  37
- Drain Pan Trapping
  37
- Steam Coil Piping
  38
- Water Coil Piping
  40
- Refrigerant Coil Piping
  41
- Liquid Lines
  42
- Suction Lines
  43
- Expansion Valves
  43
- Hot Gas Bypass
  43
- Remodel, Retrofit, or Replacement
  44
- Field-Installed Evaporator Piping Examples
  45
- Humidifier Piping and Connections
  51
Installation - Electrical

52
Start-Up

53
- Pre-Startup Checklist
  53
  - General Checks
    53
  - Fan-Related Checks
    53
  - Coil-Related Checks
    53
  - Motor-Related Checks
    54
- Unit Operation
  54
  - Calculate Motor Voltage Imbalance
    54
  - Tension the Fan Belt
    55
  - Determine Fan Speed
    56
  - Align Fan and Motor Sheaves
    57
  - Check Multiple Belts
    57
- Airflow Measuring Systems
  57
  - Traq™ Dampers
    57
- Fan Inlet Airflow Measuring System
  59
  - Wiring
    59
  - Transmitter Sizing
    59
  - Transmitter Calibration
    59
- Constant K-Factors
  60
  - Maintenance
    61
- Energy Wheel Startup
  61
  - CDQ Wheel Startup
    62
- External Insulating Requirements
  62
Routine Maintenance

63
- Maintenance Checklist
  63
- Air-To-Air Plate Heat Exchangers
  64
- Coils
  64
  - Steam and Water Coils
    64
  - Refrigerant Coils
    65
  - Coil Winterization
    66
  - Moisture Purge Cycle
    66
  - Cleaning Non-Porous Surfaces
    66
  - Cleaning Porous Surfaces
    67
- Drain Pans
  67
- CDQ Desiccant Dehumidification Wheel
  68
  - Cleaning the CDQ Section
    68
  - CDQ Service and Repair
    68
  - CDQ Bearing Replacement
    69
- Energy Wheels
  75
- Fans
  77
  - Inspecting and Cleaning Fans
    77
  - Bearing Set Screw Alignment
    77
  - Torque Requirements
    77
  - Fan Bearing Lubrication
    77
  - Motor Bearing Lubrication
    78
  - Fan Motor Inspection
    78
- Filters
  78
  - Throwaway Filters
    78
  - Permanent Filters
    78
  - Front Load Filters
    79
  - Side Load Filters
    79
  - 2-Inch or 4-Inch Flat Side-Load Filters
    79
  - Cartridge or Bag Side-Load Filters
    79
- Ultraviolet (UV) Light Maintenance
  80
  - Cleaning the Bulbs
    80
  - Replacing the Bulbs
    80
  - Disposal of Bulbs
    80
Troubleshooting

81

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