Trak Machine Tools ProtoTRAK SMX Retrofit Manuals

Manuals and User Guides for Trak Machine Tools ProtoTRAK SMX Retrofit. We have 1 Trak Machine Tools ProtoTRAK SMX Retrofit manual available for free PDF download: Safety, Installation, Maintenance, Service And Parts List

Trak Machine Tools ProtoTRAK SMX Retrofit Safety, Installation, Maintenance, Service And Parts List

Trak Machine Tools ProtoTRAK SMX Retrofit Safety, Installation, Maintenance, Service And Parts List (218 pages)

Brand: Trak Machine Tools | Category: Power Tool | Size: 10 MB

Table of Contents

Table of Contents
3
1 Safety

8
2 Installation

13
- Floor Plan, Layout & Space Requirements - K2, K3 & K4
  13
- Uncrating
  15
- Shortages: Inventory Checklist
  15
- Installation Instructions & Checklist
  16
- Machine Specifications
  17
- Maximum Work Capacities
  17
- Prototrak SMX Control Hardware
  18
- Lifting And/Or Moving the Machine
  21
- Cleaning
  23
- Leveling: Leveling Tolerance Is .0005"/10
  23
- Electrical Connection
  25
  - Phase Converters
    28
  - Flange Disconnect/Transformer (Optional)
    28
- Air Connection - Optional
  32
- Mounting the Display Pendant
  33
- Cable Interconnections
  33
- Lubrication
  40
  - Manual Lubrication
    40
  - Head Lubrication
    42
- Prototrak SMX Euclid Block Procedure
  43
3 Troubleshooting by Symptom

45
4 Diagnostics

62
- The Machine Tool & Set-Up
  62
  - The Milling Machine Checklist
    62
  - A Special Word about X & y Gibs
    62
  - Lubrication
    63
  - Machining Set-Up
    63
- The Mechanical Drive Train (X, Y)
  64
  - Keys to Ball Screw Alignment
    65
- Computer/Pendant Diagnostics
  65
- Motor Diagnostics
  66
- Servo Driver
  67
- Glass Scales
  68
  - Alignment of Scales
    68
  - Measurements Do Not Repeat
    68
- TRAK Sensors
  69
  - Faulting Axis
    69
  - Measurements Do Not Repeat
    69
- Electrical
  70
  - Checking A/C Voltage
    70
  - Checking Fuses
    70
  - Cable Breakout Box Connections
    71
  - Cable Connections
    71
- Service Codes
  76
  - Software Codes
    76
  - Machine Set-Up Codes
    77
  - Diagnostic Codes
    79
  - Operator Defaults/Options Codes
    80
5 Procedures for Replacements & Maintenance

81
- Replacements
  81
  - Servo Motor Replacement
    81
  - Servo Driver Replacement
    81
  - Computer Module and Lcd/Enclosure Replacement
    82
  - System Flash Disk Replacement
    84
  - Cable Routing on Machine
    86
  - TRAK Sensor
    86
  - Glass Scale Replacement
    89
  - Power Drawbar
    93
  - Ball Screw Replacement, X-Axis (Table)
    95
  - Ball Screw Replacement, Y-Axis (Saddle)
    98
  - Air Solenoid Replacement - Auxiliary Function Machines Only
    101
  - Spindle Motor Wiring
    101
  - Feed Trip Adjustment (Not Applicable to 3 Axis Controls)
    102
  - Quill Clock Spring Replacement and Adjustment
    102
  - Spindle Motor Removal and Replacement
    103
  - Drive Belt Replacement
    104
  - Timing Belt Replacement
    105
  - Brake Shoe Replacement
    105
  - Spindle Replacement
    106
- Maintenance
  107
  - Gib Adjustments
    107
  - Calibration & Backlash Constants
    110
  - Head Rotational and Tramming
    112
  - Limit Switch Option
    114
6 Retrofit Installation

116
- Installation Tools and Hardware
  116
- Required Tools/Hardware
  116
- Suggested Fastener Stock
  117
7 Installation Procedures

118
- And y Ball Screw Installation
  118
- Motor/Servo Driver Installation
  131
  - X-Axis Motor/Servo Driver Installation
    131
  - Y-Axis Motor and Servo Driver Installation
    132
- Pendant Installation
  133
  - Pendant Arm Installation
    133
  - Installation of the Pendant Display
    134
- Cable Breakout Box Mounting
  135
- Z-Axis Glass Scale Installation
  135
- TRAK Sensor Installation - Optional
  137
  - And y Axis Sensor
    137
- And y Glass Scale Installation - Optional
  140
  - Axis Scale Installation
    140
  - Y Axis Scale Installation
    141
- Limit Switch Installation
  143
- System Interconnection
  145
  - Prototrak SMX Basic System Configuration
    145
  - Cable Routing
    145
8 Z Motor/Ball Screw Assembly

146
9 Introduction to Self-Service

156
- When You Have a Service Problem
  156
  - Communication with the SWI Customer Service Group
    156
  - Replacements
    157
  - Exchange Program
    157
- 10 Figures and Parts Lists
  
  158
- TRAK Warranty Policy
  218

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