Sign In
Upload
Manuals
Brands
Trak Machine Tools Manuals
Power Tool
ProtoTRAK SMX K3
Trak Machine Tools ProtoTRAK SMX K3 Mill Manuals
Manuals and User Guides for Trak Machine Tools ProtoTRAK SMX K3 Mill. We have
1
Trak Machine Tools ProtoTRAK SMX K3 Mill manual available for free PDF download: Safety, Installation, Maintenance, Service And Parts List
Trak Machine Tools ProtoTRAK SMX K3 Safety, Installation, Maintenance, Service And Parts List (218 pages)
Brand:
Trak Machine Tools
| Category:
Power Tool
| Size: 10 MB
Table of Contents
Table of Contents
3
1 Safety
8
Safety Publications
8
Danger, Warning, Caution, and Note Labels & Notices as Used in this Manual
8
Safety Precautions
11
2 Installation
13
Floor Plan, Layout & Space Requirements - K2, K3 & K4
13
Uncrating
15
Shortages: Inventory Checklist
15
Installation Instructions & Checklist
16
Machine Specifications
17
Maximum Work Capacities
17
Prototrak SMX Control Hardware
18
Lifting And/Or Moving the Machine
21
Cleaning
23
Leveling: Leveling Tolerance Is .0005"/10
23
Electrical Connection
25
Phase Converters
28
Flange Disconnect/Transformer (Optional)
28
Air Connection - Optional
32
Mounting the Display Pendant
33
Cable Interconnections
33
Lubrication
40
Manual Lubrication
40
Head Lubrication
42
Prototrak SMX Euclid Block Procedure
43
3 Troubleshooting by Symptom
45
Problems Relating to Machining Results
45
Poor Finish
45
Circles out of Round
45
Taper Cut on a Programmed Straight Line Move
46
Parts Have Incorrect Dimensions
47
Problems Regarding the Motion of the Machine
48
Run Away Axis
48
Slow down Axis
48
Axis will Not Jog
49
Axis Motor Motion Is Not Smooth
49
Vibration in Motion
50
Searching Axis
50
Problems Relating to the Operation of the Control
51
Display Blanks
51
Bad Picture on the Display
51
Keyboard Lockup
51
Fault X or y
51
Problems Reading the Floppy Disk; Programs Not Saved Properly
52
System will Not Turn on or Boot-Up
52
System Reboots by Itself
53
System Shuts off
53
Will Not Hold Calibration
53
Auxiliary Functions Not Working (Option on 3 Axis Machines Only)
54
E-Stop Error
54
Limit Switch Error - Optional
55
Problem with the Measurements
55
X, y and Z-Axis Measurements Do Not Repeat
55
X, Y, and Z-Axis Measurements Are Not Accurate
57
The DRO Is Not Counting
57
X, Y, and Z-Axis DRO Counting in Wrong Direction
57
X, Y, & Z-Axis Electric Handwheels Count in Wrong Direction
57
Problems with the Machine Tool
58
Spindle Stalls or Turns-Off During Machining
58
Spindle Motor Hums or will Not Run
58
Spindle Runs Backwards
60
Head Noise
60
4 Diagnostics
62
The Machine Tool & Set-Up
62
The Milling Machine Checklist
62
A Special Word about X & y Gibs
62
Lubrication
63
Machining Set-Up
63
The Mechanical Drive Train (X, Y)
64
Keys to Ball Screw Alignment
65
Computer/Pendant Diagnostics
65
Motor Diagnostics
66
Cable Connections
67
To Check the Motor Encoders
67
Encoder Counts to Pendant
67
Moving Problem from One Axis to Another
67
Servo Driver
67
Glass Scales
68
Alignment of Scales
68
Measurements Do Not Repeat
68
TRAK Sensors
69
Faulting Axis
69
Measurements Do Not Repeat
69
Electrical
70
Checking A/C Voltage
70
Checking Fuses
70
Cable Breakout Box Connections
71
Cable Connections
71
Service Codes
76
Software Codes
76
Machine Set-Up Codes
77
Diagnostic Codes
79
Operator Defaults/Options Codes
80
5 Procedures for Replacements & Maintenance
81
Replacements
81
Servo Motor Replacement
81
Servo Driver Replacement
81
Computer Module and Lcd/Enclosure Replacement
82
System Flash Disk Replacement
84
Cable Routing on Machine
86
TRAK Sensor
86
Glass Scale Replacement
89
Power Drawbar
93
Ball Screw Replacement, X-Axis (Table)
95
Ball Screw Replacement, Y-Axis (Saddle)
98
Air Solenoid Replacement - Auxiliary Function Machines Only
101
Spindle Motor Wiring
101
Feed Trip Adjustment (Not Applicable to 3 Axis Controls)
102
Quill Clock Spring Replacement and Adjustment
102
Spindle Motor Removal and Replacement
103
Drive Belt Replacement
104
Timing Belt Replacement
105
Brake Shoe Replacement
105
Spindle Replacement
106
Maintenance
107
Gib Adjustments
107
Calibration & Backlash Constants
110
Head Rotational and Tramming
112
Limit Switch Option
114
6 Retrofit Installation
116
Installation Tools and Hardware
116
Required Tools/Hardware
116
Suggested Fastener Stock
117
7 Installation Procedures
118
And y Ball Screw Installation
118
Removing the Table and Leadscrews
118
X-Axis Ball Screw Installation - Part 1
120
Y-Axis Ball Screw Installation
122
X-Axis Ball Screw Installation - Part 2
127
Motor/Servo Driver Installation
131
X-Axis Motor/Servo Driver Installation
131
Y-Axis Motor and Servo Driver Installation
132
Pendant Installation
133
Pendant Arm Installation
133
Installation of the Pendant Display
134
Cable Breakout Box Mounting
135
Z-Axis Glass Scale Installation
135
TRAK Sensor Installation - Optional
137
And y Axis Sensor
137
And y Glass Scale Installation - Optional
140
Axis Scale Installation
140
Y Axis Scale Installation
141
Limit Switch Installation
143
System Interconnection
145
Prototrak SMX Basic System Configuration
145
Cable Routing
145
8 Z Motor/Ball Screw Assembly
146
Installation of the Base Plate
146
Installation of the Ball Screw
149
Installation of the Motor and Remaining Components
149
Lagun Z Axis Cutout
155
9 Introduction to Self-Service
156
When You Have a Service Problem
156
Communication with the SWI Customer Service Group
156
Replacements
157
Exchange Program
157
10 Figures and Parts Lists
158
TRAK Warranty Policy
218
Advertisement
Advertisement
Related Products
Trak Machine Tools ProtoTRAK SMX K2
Trak Machine Tools ProtoTRAK SMX K4
Trak Machine Tools ProtoTRAK SMX Retrofit
Trak Machine Tools Categories
Lathe
Industrial Equipment
Power Tool
3D Printers
More Trak Machine Tools Manuals
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL