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Trak Machine Tools ProtoTRAK SMX K2 Safety, Installation, Maintenance, Service And Parts List

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Safety, Installation, Maintenance, Service & Parts List Manual
2615 Homestead Place
Rancho Dominguez, CA 90220-5610 USA
T | 310.608.4422 | F | 310.764.2668
Service Department: 800.367.3165
e-mail:
sales@trakmt.com
www.trakmt.com
ProtoTRAK
K2, K3, K4 & Retrofit
Document:
Version:
|
service@trakmt.com
®
SMX
P/N 24319
082718
|
web:

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  • Page 1 ® ProtoTRAK K2, K3, K4 & Retrofit Safety, Installation, Maintenance, Service & Parts List Manual Document: P/N 24319 Version: 082718 2615 Homestead Place Rancho Dominguez, CA 90220-5610 USA T | 310.608.4422 | F | 310.764.2668 Service Department: 800.367.3165 e-mail: sales@trakmt.com service@trakmt.com web: www.trakmt.com...
  • Page 2 Copyright  2018, Southwestern Industries, Inc. All rights are reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, mechanical, photocopying, recording or otherwise, without the prior written permission of Southwestern Industries, Inc. While every effort has been made to include all the information required for the purposes of this guide, Southwestern Industries, Inc.

  • Page 3: Table Of Contents

    3.2.1 Run Away Axis ............................41 3.2.2 Slow Down Axis ............................. 41 3.2.3 Axis Will Not Jog ............................. 42 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX K2, K3, K4 & Retrofit Safety, Installation, Maintenance, Service & Parts List Manual...
  • Page 4 Keys to Ball Screw Alignment ........................ 58 4.3 Computer/Pendant Diagnostics ........................58 4.4 Motor Diagnostics ............................59 4.4.1 Cable Connections ........................... 60 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX K2, K3, K4 & Retrofit Safety, Installation, Maintenance, Service & Parts List Manual...
  • Page 5 5.1.14 Quill Clock Spring Replacement and Adjustment ..................95 5.1.15 Spindle Motor Removal and Replacement ....................96 5.1.16 Drive Belt Replacement ......................... 97 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX K2, K3, K4 & Retrofit Safety, Installation, Maintenance, Service & Parts List Manual...
  • Page 6 8.0 Z Motor/Ball Screw Assembly .......................... 139 8.1 Installation of the Base Plate ........................139 8.2 Installation of the Ball Screw ........................142 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX K2, K3, K4 & Retrofit Safety, Installation, Maintenance, Service & Parts List Manual...
  • Page 7 9.2 Replacements ............................150 9.2.1 Exchange Program ..........................150 10.0 Figures and Parts Lists ..........................151 TRAK Warranty Policy ............................211 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX K2, K3, K4 & Retrofit Safety, Installation, Maintenance, Service & Parts List Manual...

  • Page 8: Safety

    Caution labels on the machine are yellow in color. NOTE - Call attention to specific issues requiring special attention or understanding. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 9 TRAK K Milling Machines It is forbidden by OSHA regulations and by law to deface, destroy or remove any of these labels TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 10 8.5 A 11 A 14 A 17.5 A 220 V FLA of Machine at 4.25 A 440 V TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 11: Safety Precautions

    19. Use proper cutting tools for the job. Pay attention to the rotation of the spindle: Left hand tool for counterclockwise rotation of spindle, and right hand tool for clockwise rotation of spindle. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 12 28. For non-spindle control machines - interlocked table guards. Interlocked table guards may be purchased from TRAK Machine Tools if deemed necessary by the user. TRAK Machine Tools Southwestern Industries, Inc.

  • Page 13: Installation

    Width between leveling screws 21.9” 21.9” 22.8” Distance between leveling screws 29.1” 29.7” 33.1” Base length 37.4” 38.8” 42.5” TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 14 36” Dimension I Max 49” 49’ 54.5 Dimension J Max 18” 17” 23” Dimension K 69” 69” 77” TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 15: Uncrating

    ______ Way covers K3 & K4 – rear of saddle - 20871 In case of shortages, contact the representative from whom you purchased the machine. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 16: Installation Instructions & Checklist

    Run the spindle at various speeds in both high and low gear for 15 minutes. Verify head  TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 17: Machine Specifications

    The numbers above assume all conditions are optimal and may be higher or lower depending on material composition. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 18: Prototrak Smx Control Hardware

    Optional auxiliary function box for control of coolant pump or spray mist coolant, spindle off and a programmable rotary table or indexer – 3 axis machines only TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 19 Spindle Motor 24000-1 SMX Pendant 15616 Y-Axis Handwheel (Saddle) 15616 X-Axis Handwheel (Table) 20296 X, Y or Z Motor TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 20 24999-1 24999-1 24999-1 Functions 9001 9001 9001 9001 Lube Pump Electrical box 20676-2 20676-2 (if have tableguard option) TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 21: Lifting And/Or Moving The Machine

    Remove the lifting cable or sling and all protective cardboard. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 22 Figure 5 Lifting the Machine TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 23: Cleaning

    6. When machine is correctly level, lock the adjusting screws in place with their hex nuts. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 24 Figure 7 & Parts List Shown Leveling Screws Item Title FC112 LEVEL SCREW FC113 LOCK HEX NUT FC114 LEVELING PAD i00138 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 25: Electrical Connection

    See Section 5.1.12 for a diagram of how to rewire the spindle motor. TRAK Machine Tools recommends the machine be earth grounded by driving a copper rod into the ground. It is the responsibility of the customer to install this rod.
  • Page 26 Figure 8 Wiring K2, K3, or K4 – Non Spindle Control – Not for Retrofit TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 27 See Figure 117 in the rear of the manual for a more detailed breakdown of parts. TRAK Machine Tools recommends the machine be earth grounded by driving a copper rod into the ground. It is the responsibility of the customer to install this rod.

  • Page 28: Phase Converters

    Transformer Option allows the user to provide one power source to the machine. Note: This option is not available to machine fitted with the Spindle Control Option. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 29 Figure 10 – Flange Disconnect/Transformer Option P/N 23440-220, 23440-1-220, & 23440-440 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 30 TERMINAL BLOCK-RAIL END STOP/ GROUND 22571-8.125 RAIL-DIN 8.13 23429 SHEETMETAL-COVER PLATE LEFT-PT4-SM TRANSFORMER OPTION 24407 NAMEPLATE - TRANSFORMER i23440-220 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 31 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 32: Air Connection - Optional

    See the figure below for an illustration. Figure 12 Air Regulator/Solenoid Assembly P/N 22380-1 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 33: Mounting The Display Pendant

    The part # for this key is 22648. The key must be programmed according to the type of machine it is on and the options ordered. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 34 Make sure the main power is turned off on the back of the electrical cabinet before plugging in the cables. Figure 13 Pendant Cable Connections Left Side P/N 24000-1 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 35 Figure 14a Pendant - Right Side P/N 24000-1 Replaced by 24000-7 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 36 Figure 14b Pendant - Right Side-USB Ports P/N 24000-7 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 37 Figure 15 Cable Connections Diagram Non Spindle Control TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 38 Cable Assembly 24999 Cable Breakout Box (-1 with AUX Functions) 22648-7 Option Key—SMX 22758-SKNEE2X Key—Machine ID 24000-1 SMX Pendant TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 39 Figure 16 Cable Connection Diagram with Spindle Control Option TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 40: Lubrication

    Failure to manually activate the pump at the beginning of each day and allowing the pump to run dry may cause severe damage to the TRAK mill way surfaces and ball screws. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 41 Figure 17 Knee Mill Lubrication TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 42: Head Lubrication

    Do not overfill this oil cup as excess oil could wash down into the upper spindle bearings and wash away the grease. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 43: Prototrak Smx Euclid Block Procedure

    9. Check the runout of the sides of the square frame. 10. Inspect the machined surfaces for smoothness. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 44 Figure 18 Euclid Test Block P/N 15537-1 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 45: Troubleshooting By Symptom

    If more precise circles are required, then it is recommended to use a precision boring head/boring bar. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 46: Taper Cut On A Programmed Straight Line Move

    Code 127 Measure's the backlash in the system. Only used on machines with single Feedback.  Code 128 Enter backlash compensation. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 47: Parts Have Incorrect Dimensions

    Over the Part Program Run Possible Cause Check This Machine Tool & Setup problem See Machine Tool & Setup Section 4.1 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 48: Problems Regarding The Motion Of The Machine

    X and Y Gibs are not adjusted properly Check the adjustment of the X and Y Gibs using the X and Y Gib adjustment procedures. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 49: Axis Will Not Jog

    Calibration or Backlash problem Recalibrate the machine. Reset the Backlash. Check Repeatability and Positional Accuracy. See Calibration & Backlash Constants section. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 50: Vibration In Motion

    High feed forward values Check ball screw torque. Typical values should be between 10 to 15 in-lbs. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 51: Problems Relating To The Operation Of The Control

    Code 100 Axis open loop test. Used to check the maximum feedrate of an axis and if the encoders are counting. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 52: Problems Reading The Floppy Disk; Programs Not Saved Properly

    Drive and the Mother Board. See Computer/Pendant diagnostics Section 4.3 Computer/Pendant has failed See Computer/Pendant diagnostics Section 4.3 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 53: System Reboots By Itself

    Hexadecimal. Recalibrate the system and see if the values change. Turn the system off and on and see if the values are held. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 54: Auxiliary Functions Not Working (Option On 3 Axis Machines Only)

    110V Power reaches the electrical box through the AC E-stop cable. It is used to energize the spindle motor contactor. If this contactor is not energized the spindle will not turn on. See Figure 19. TRAK Machine Tools Southwestern Industries, Inc.

  • Page 55: Limit Switch Error - Optional

    0 on the DRO, zero the display and repeat the procedure. If the measurement does not repeat, you have a repeatability problem that must be resolved. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 56 Spindle Collar and the Quill after tightening. Head bolts are loose Tighten Ram bolts TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 57: X, Y, And Z-Axis Measurements Are Not Accurate

    Do the following service code and procedures:  Code 308 Reverse X-axis Handwheel Direction.  Code 309 Reverse Y-axis Handwheel Direction. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 58: Problems With The Machine Tool

    If the spindle motor makes a constant humming noise during operation, check the 3-phase power to the machine by checking line to line. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 59 "OL". If not then replace Spindle Motor. Spindle Drive contains incorrect Contact customer service. parameters and is not programmed correctly TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 60: Spindle Runs Backwards

    RPM’s. It should also cause chatter under load. Replace the spindle if this is the case. See spindle replacement in Section 5. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 61 Make sure the 10-ribs on the belt are lined up with the 10- grooves on the pulleys. grooves on the 2-pulleys. If the belt is frayed then replace the belt. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 62: Diagnostics

     free of twist  free of burrs  free of blockages in the oil passages and channels TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 63: Lubrication

    Higher speeds also apply when using small diameter cutters for light cuts on frail work pieces and delicate setups. Note: Cutter diameter greatly affects spindle speeds. The larger the diameter, the lower the spindle speed. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 64: The Mechanical Drive Train (X, Y)

    Unlike a lead screw, do not unscrew the ball screw from its nut. This will destroy the ball screw! TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 65: Keys To Ball Screw Alignment

    In general, the pendant/computer module is best diagnosed by eliminating all other possible alternatives. The following table lists some problems and what these problems can lead to. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 66: Motor Diagnostics

    Do not work with the motors unless the power is disconnected from the machine. The motors are run by 110 VAC. There is possibility of death by electrocution! TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 67: Cable Connections

    Problems moving just one axis, including hard turning in one or both directions. Servo Types:  X and Y servos are identical TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 68: Glass Scales

    See Step 2. Accumulating error will add roughly the same amount to the reading after each traverse. See Step 3. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 69: Trak Sensors

    Touch off a fixed point on the table and set the DRO to 0.  Traverse away approximately 6 inches  Return and touch off again TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 70: Electrical

    3. Check the 110-power cord to the pendant.  Power cord defective 4.8.2 Checking Fuses CAUTION! Turn off power before removing and replacing fuses. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 71: Cable Breakout Box Connections

    4. One-by-one, take out each connector and then plug them back in. Do the same at the computer/display. 5. Make sure to tighten up the screws on each of the connectors. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 72 3. 2 braking resistors – used to brake the spindle motor. The mechanical brake should not be used to brake the spindle. To verify the resistors are good, measure the resistance across B1 and B2 of the AC drive. For 3 HP TRAK Machine Tools Southwestern Industries, Inc.
  • Page 73 8. LED labeled Z-LIMIT MINUS – this light will be on only when the Z-axis minus limit switch is triggered. This only applies to a 3 axis product. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 74 Figure 21 Figure 20 LEDs on Spindle Schematic Diagram of Spindle Control Option Control Board TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 75 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 76: Service Codes

    Load upgrade disk in floppy drive or add software to an external drive and press this service code. New software will automatically download and control will reboot. Please perform alignment routine afterwards. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 77: Machine Set-Up Codes

    AUTO routine did not solve the problem. Manual adjusts above 12 may lead to servo related problems. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 78 (should be 0 ) nothing (should be 0 ) motor encoder reading Feedrate the maximum feedrate attained TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 79: Diagnostic Codes

    If one of the keys does not work the pendant assembly may need to be replaced. If none of the keys are working chances are that the computer module will need to be replaced. TRAK Machine Tools Southwestern Industries, Inc.

  • Page 80: Operator Defaults/Options Codes

    Follow the instructions on the screen and input the Following Error value (from .0001 to .0100) and press INC SET. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 81: Procedures For Replacements & Maintenance

    6. Reinstall the motor/driver assembly. Make certain the belt is tight so that there is little play if pinched in the middle. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 82: Computer Module And Lcd/Enclosure Replacement

    12. Follow the instructions in reverse order when reinstalling the new computer module or LCD/enclosure. Make sure that all connectors are properly seated before fastening the unit back in place. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 83 Figure 23 Computer Module & LCD/Enclosure Replacement TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 84: System Flash Disk Replacement

    If your flash disk needs to be replaced you will lose all of your programs. See your programming manual for instruction on how to do this. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 85 FLASH DISK (used on Revision D or later pendant) 25078-1 FLASH DISK (used on Revision C or earlier pendant) TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 86: Cable Routing On Machine

    5. A dial indicator may be used to align the bumps on the base instead of a bubble level. Figure 25 M5 Base Mounting TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 87 Note: You want to load the gage wheel against the running surface using the flat spring of the M5 base. Do not tighten the clamp screw fully until after loading the sensor. Figure 26 TRAK Sensor Mounting TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 88 Figure 27-K2, K3, K4 K Mill Sensor Assembly TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 89: Glass Scale Replacement

    7. Tightening the reader head mounting screws. This ensures the reader head is aligned within a few thousandths. 8. Remove the shipping bracket that fixes the reader head to the scale for shipping. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 90 CAUTION! The gap must be no larger than 0.060” between the readerhead and glass scale. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 91 10-32X1 1/4 25B SCREW-SHCS-STL-BO 15759 WASHER-1/4 HARD BLK OX 1/8 THK 1/16X1/2 81B SPRING PIN 1/4-28X3/8 25B SCREW-SHCS-STL-BO i00891 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 92 1/4-20x2.00 25B SCREW-SHCS-STL-BO 20904 MOUNTING BRACKET 20545 ADJUSTMENT SCREW 20546-1 SPACER-Y AXIS 20544 MOUNTING PLATE, Y AXIS i00894 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 93: Power Drawbar

    Some boring bar holders may not work with this device. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 94 22641-CAT DRAWBAR - CAT - 40 TAPER SOCKET - AIR GUN REPLACEMENT (not shown TR220 on drawing) i00875-1 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 95: Ball Screw Replacement, X-Axis (Table)

    See the diagnostics section under Mechanical Drive Train for an explanation of how to align the ball screw. See Figure 31 for an illustration of the X-axis drive train. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 96 Figure 31 X-Axis Drive Assembly TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 97 BALLSCREW - X AXIS 22718 SPACER-45 DEGREES X-AXIS 21992 BUSHING-BALLSCREW (X-AXIS) 14772 SPACER-.100” THICK M6-1.0X75 25B SCREW-SHCS-STL-BO 21946 ELECTRONIC HANDWHEEL TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 98: Ball Screw Replacement, Y-Axis (Saddle)

    See the diagnostics section under Mechanical Drive Train for an explanation of how to align the ball screw. See Figure 32 for an illustration of the Y-axis drive train. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 99 Figure 32 - Y-Axis Drive Assembly TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 100 SPACER-.100” THICK 21985 SPACER-30 DEGREES Y-AXIS M6-1.0X25 25B SCREW-SHCS-STL-BO 21946 ELECTRONIC HANDWHEEL M6-1.0X75 25B SCREW-SHCS-STL-BO 25729 HANDLE REPLACEMENT KIT TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 101: Air Solenoid Replacement - Auxiliary Function Machines Only

    The K Mill spindle motors are wired for 220 or 440 volts. See Figure 33 for how to wire the motor. NOTE: Machine with the Spindle Control Option can only be wired for 220V. Figure 33 Spindle Motor Wiring TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 102: Feed Trip Adjustment (Not Applicable To 3 Axis Controls)

    Quill Clock Spring Replacement and Adjustment The quill Clock Spring counterbalances the weight of the quill and tool. Figure 35 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 103: Spindle Motor Removal And Replacement

    1. Disconnect the power to the motor. It is recommended that the power disconnect be made from the shop feeder box. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 104: Drive Belt Replacement

    9. In reassembly be certain the fine speed adjustment Screw B goes into the slot of the Speed Change Plate D in the area in which the screw is not threaded. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 105: Timing Belt Replacement

    2. Remove the two M6 cap screws from the bottom of the belt housing base. 3. Separate the belt housing base from the lower or stationary vari-disc pulley. This is a slight press fit. TRAK Machine Tools Southwestern Industries, Inc.

  • Page 106: Spindle Replacement

    6. Continue to tap the spindle out of the quill. The spindle bearings will come out with the spindle. Figure 38 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 107: Maintenance

    Figure 39 Table Gib Adjustment-K2, K3 and K4 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 108 3. Move the table fully to the left side of the saddle. 4. Remove the chip wiper guard and chip wiper from the front and rear of the left side box way. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 109 4. Attach a .0001 dial indicator with a magnetic base to the left front of the saddle. Place the indicator stylus on the top surface of the box way. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 110: Calibration & Backlash Constants

    Troubleshooting section or after the replacement of the Computer module, or any parts of the drive train. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 111 Code 127: Set X or Y Backlash Constant Note: this procedure is only for systems without TRAK Sensors or Glass Scales. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 112: Head Rotational And Tramming

    4. Use the method shown in the figure below and a parallel bar to square the head to the table. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 113 With the dial indicator sweep the table from 6 o’clock to 12 o’clock. The head should be trammed within ± 0.0006” over 9 or 10” tram diameter. 9 or 10” is based on the table width. TRAK Machine Tools Southwestern Industries, Inc.

  • Page 114: Limit Switch Option

    On machines with electronic handwheels, when you hit a limit the EHW will only allow you to move the machine in the direction away from the limit switch. This will prevent the user from damaging the machine by hitting a hard stop. TRAK Machine Tools Southwestern Industries, Inc.
  • Page 115 The cam is placed to ensure maximum travel. The 2 input limit switch design allows for slight adjustment of each cam. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 116: Retrofit Installation

    Feeler gage (Z glass scales) Pliers set File set Xacto knife with flat blade 3/4” 2 flute end mill Safety glasses TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 117: Suggested Fastener Stock

    5/8-11 nut M6 x 20 shcs – used to mount cable breakout box TRAK Machine Tools offers a complete set of spare fasteners and spare parts for ProtoTRAK installers at a special price. Contact the Customer Service Group for details.

  • Page 118: Installation Procedures

    4 . Crank the saddle all the way forward and remove the Y-axis bearing assembly. Save the vernier dial for use with the Y-axis ball screw. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 119 Note: to remove a leadscrew, remove the nut retaining screw and slide the brass acme nut and the leadscrew out of the yoke together. Figure 48 Leadscrew/Yoke Assembly TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 120: X-Axis Ball Screw Installation - Part 1

    8. Position the yoke in the saddle with the threaded hole on the left. Do not secure the yoke to the saddle yet, you will need to lift the yoke to slide in the ball screw. TRAK Machine Tools Southwestern Industries, Inc.
  • Page 121 14. (Optional) If the yoke was pinned previously, replace the pins and then tighten the yoke to the saddle. 15. If the yoke was not pinned, it will be necessary to align the ball screw: TRAK Machine Tools Southwestern Industries, Inc.

  • Page 122: Y-Axis Ball Screw Installation

    18. Attach the provided plastic oil line to the elbow oil fitting. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 123 (Kit Variation: on machines with oil restrictors on the yoke, use the supplied brass fitting and the original restrictor.) TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 124 Figure 52 – Y-Axis Drive Assembly TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 125 SPACER-.100” THICK 21985 SPACER-30 DEGREES Y-AXIS M6-1.0X25 25B SCREW-SHCS-STL-BO 21946 ELECTRONIC HANDWHEEL M6-1.0X75 25B SCREW-SHCS-STL-BO 25729 HANDLE REPLACEMENT KIT TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 126 28. Hang the timing belt over the pulley now. 29. Install the top cover of the motor mounting bracket and check for clearance between TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 127: X-Axis Ball Screw Installation - Part 2

    Make sure the gib locks have not fallen into the saddle before you slide the table back on. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 128 Figure 55 X-Axis Drive Assembly TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 129 BALLSCREW - X AXIS 22718 SPACER-45 DEGREES X-AXIS 21992 BUSHING-BALLSCREW (X-AXIS) 14772 SPACER-.100” THICK M6-1.0X75 25B SCREW-SHCS-STL-BO 21946 ELECTRONIC HANDWHEEL TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 130 There is additional information on gib adjustments in Section 5. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 131: Motor/Servo Driver Installation

    Parts required:  motor assembly 20296  X drive assembly (opened in previous step) Figure 56 X Motor Mounting TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 132: Y-Axis Motor And Servo Driver Installation

    2. Install the bottom cover plate for the motor mounting bracket with the 10 Phillips head screws provided. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 133: Pendant Installation

    7.3 Pendant Installation 7.3.1 Pendant Arm Installation Figure 57 Pendant Arm Assembly P/N 20691-3 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 134: Installation Of The Pendant Display

    See Figure 15 for a description of cable routing. 4. Install the machine ID key to the LPT port on the pendant. The key can be found in the hardware kit. TRAK Machine Tools Southwestern Industries, Inc.

  • Page 135: Cable Breakout Box Mounting

    Warning The gap must be no larger than 0.060” between the readerhead and glass scale. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 136 10-32X1 1/4 25B SCREW-SHCS-STL-BO 15759 WASHER-1/4 HARD BLK OX 1/8 THK 1/16X1/2 81B SPRING PIN 1/4-28X3/8 25B SCREW-SHCS-STL-BO TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 137: Trak Sensor Installation - Optional

    TRAK Sensor. A crash of the sensor will break the Sensor or mounting base. Install the drain plug provided to discourage the re- attachment of the drain tube. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 138 Kit Variation: Figures 60 and 61 show the bracket that comes with the ProtoTRAK SMX 2-1 and other kits. Examples of other brackets and mountings are: TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 139 Figure 61 Other X & Y Brackets Supplied with Kits TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 140: And Y Glass Scale Installation - Optional

    2. Mount the readerhead mounting bracket to the saddle. Snug the screws, but do not tighten at this time, you will be making fine adjustments to the bracket’s position after the scale is installed. TRAK Machine Tools Southwestern Industries, Inc.

  • Page 141: Y Axis Scale Installation

    3. Slide the scale into the mounting spar and fasten. Note: the rest of the installation is the same as for the X-axis, Steps 5 through 7. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 142 Figure 62 Readerhead Mounting Figure 63 Scale Mounting TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 143: Limit Switch Installation

    7.8 Limit Switch Installation Figure 64 X & Y Limit Switch Installation Drawing TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 144 Figure 65 X & Y Limit Drilling Chart TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 145: System Interconnection

    Ensure the knee travel is not restricted.  Do not bend umbilical cables. Coil up in a minimum of a 6” diameter. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 146: Z Motor/Ball Screw Assembly

    Kit Variation: For Lagun mills, substantial modification of the mill is required. See Fig 69 Note: Reposition the quill lock handle so that it is in the back. Once the baseplate is installed, it will be difficult to get to TRAK Machine Tools Southwestern Industries, Inc.
  • Page 147 Figure 67 - Base Plate & Ball Screw Mounting TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 148 JACKSCREW NUT M12-1.75--1/2--13 16213-12L JACKSCREW NUT 1/2-12--1/2--13 16213-175 JACKSCREW NUT M12-1.75--1/2-13 16214 NUT LEVELING 3/4-16 16216 SCREW HEX HD TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 149: Installation Of The Ball Screw

    Now move the ballscrew down 1 turn of the ballscrew and set the upper limit switch. The brackets are slotted to allow up and down adjustment. Move the ballscrew TRAK Machine Tools Southwestern Industries, Inc.
  • Page 150 8. Remove the Z electronic handwheel and install the covers and then re-mount the Z electronic handwheel. See Figure 68-1 for an illustration of the ballscrew assembly. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 151 Figure 68 Z-Axis Motor, Electronic Handwheel & Covers Assembly TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 152 10-32X3/8 31B SCREW-PH-PHIL-EXT SEMS-STL-BO 24231 BRACKET-LIMIT SWITCH M6-1.0X75 25B PLUG-BLK 10-32X1/2 25B SCREW-SHCS-STL-BO 10 70B WASHER-FLAT USS-STL-BO i24230-1 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 153 Figure 68-1 Ball Screw Module P/N 24250 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 154 KEY WOODRUFF #404-1/8 X 1/2 14940 RING-ALIGNMENT 14898 RING-ALIGNMENT 24232 CAM-LIMIT SWITCH 1/4-20X1 1/2 25B SCREW-SHCS-STL-BO 1/4-20 56Z NUT-NYLON LOCK-STL-ZINC i24250 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 155: Lagun Z Axis Cutout

    Drill a series of holes and use a wrench to break away pieces (our favorite) The good news is that the resulting mess will be completely covered with the Z-axis assembly. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 156: Introduction To Self-Service

    9.1 When You Have a Service Problem TRAK Machine Tools recommends that you consult this manual or our web site first. Often it will be possible for you to resolve the problem yourself or isolate the problem to a particular cause.

  • Page 157: Replacements

    CSR is diagnosing the problem and ordering the part, they will issue an RA number that will allow us to efficiently process the return part. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 158: Figures And Parts Lists

    10.0 Figures and Parts Lists Figure 100 – K4 Top Housing Assembly P/N 24688 (Green) P/N 24688-1 (White) TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 159 OIL-1 FRU-K3-OIL CUP 20820 SPINDLE MOTOR ASSY-5HP-GREEN FVS130 WASHER- FLAT Ø 10.2 FVS111 SOC HD SCREW- 3/8-16NCx32L i24688 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 160 Gear Housing Sub-Assembly & Parts List Shown P/N 20697-1 Item Description FVS82 GEAR HOUSING FV112 GUIDE SPRING FV113 SPRING GUIDE PIN i20697-1 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 161 FVS76 RING 20818 SPACER, BEARING i20697-2 Figure 102–K4 Hi-Low Slip Clutch Sub-Assembly & Parts List Shown P/N 20697-2 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 162 SCREW SOC HD M5-P0.8x15L FVS116 WASHER- FLAT Ø 6 FVS12 SOCKET CAP SCREW M6-P1.0x15L 24083 HI/LOW SHAFT ASSEMBLY i20697-3 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 163 SOCKET SET SCREW M6-P1.0x6L BEARING-DEEP GROOVE-SET (2)- 23954 6203ZZ i20697-4 Figure 104-K4 Pulley Pinion Sub-Assembly & Parts List P/N 20697-4 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 164 Figure 105-K4 Lower Vari-Disc Sub-Assembly P/N 20697-5 (assembly not available, order parts separately) TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 165 HANDLE FIX BLOCK 3/8-16NC FVS55 SPRING PIN Ø 6x20L FVS57-1 BAKELITE BALL HANDLE 3/8-16NC 24055 BRAKE SHOE ASSY i20697-5 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 166 Figure 106-K4 Upper Vari-Disc Sub-Assembly P/N 20697-6 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 167 CHAIN FRONT SCREW M4-P0.7x5L FVS97 SNAP RING Ø 50 FVS96 JAM NUT 3/8-16NC 24599 BEARING HOUSING ASSY-K4 24603 VARIDISC ASSY-ADJUSTABLE i20697-6 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 168 SCREW-SOC SET-STL-BO-CUP M5-0.8X5 40B SCREW-SOC SET-STL-BO-CUP i20697-7 Figure 107-K4 Speed Change Handwheel Sub-Assembly & Parts List P/N 20697-7 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 169 SCREW- SOC HD CAP M8-P1.25x30L 24054 ADJUSTABLE MOTOR VARIDISC ASSY i20820 Figure 108 –K4 Spindle Motor Sub-Assembly & Parts List P/N 20820 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 170 Figure 109-K4 Lower Housing Assembly P/N 20698 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 171 CHEM BLACKED LOCKNUT M6-P1.0 20698-5 FEED REVERSE CLUTCH ASSY FB109 KEY 3x3x20L FB106 FEED TRIP BRACKET FB118 CAM ROD SLEEVE ASSY. TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 172 REVERSE TRIP BALL LEVER SCREW FB202 INDICATOR ROD Parts List –K4 Lower Housing Assembly (Figure 109) FB201 INDICATOR ROD SCREW TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 173 24095 CLOCK SPRING ASSEMBLY (SPRING & COVER) 20844 FRU-SK2/SK3-QUILL LOCK SLEVE ASSY FB142 QUILL A071 T-BOLT ASSY i20698 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 174 KEY 3x3x10L FB40 FEED DRIVE GEAR i20698-1 Figure 110-K4 Worm Gear Cradle Sub-Assembly & Parts List P/N 20698-1 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 175 FEED SHIFT ROD FB61 KP.SET SCREW M5-P0.8x6L i20698-2 Figure 111-K4 Quill Feed Selector Sub-Assembly & Parts List P/N 20698-2 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 176 SCREW PIN 25707 BUSHING KIT-PINION SHAFT-40 TAPER i20698-3 Figure 112-K4 Quill Pinion Shaft Sub-Assembly & Parts List P/N 20698-3 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 177 CLUTCH RING PIN (2REQ.) FB77 BRASS PLUG i20698-4 Figure 113-K4 Overload Clutch Trip Sub-Assembly & Parts List P/N 20698-4 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 178 BUSHING FB51 FEED REVERSE BEVEL GEAR i20698-5 Figure 114-K4 Feed Reverse Clutch Sub-Assembly & Parts List P/N 20698-5 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 179 Figure 115-K4 Quill Spindle Sub-Assembly P/N 20836-1 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 180 LOCK RING Ø 40 FB140 SPINDLE FIXED NUT FB141 COLLET ALIGNMENT SCREW M8-P1.25x20L 20841 BEARING SPACER SET i20836-1 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 181 Figure 116-K2, K3 & K4 Head Top Assembly with Spindle Control Option TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 182 BRACKET - GEAR SWITCH-3 HP M4-0.7X16 25B SCREW-SHCS-STL-BO M5-0.8X12 25B SCREW-SHCS-STL-BO 24164 PLUG-PRY-OUT 24172-1 or 23986-1 COLLAR-CLAMP i01127-K2-K3 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 183 Figure 117-K2, K3 & K4 –ElectricalEnclosure –Spindle Control Option PART # DESCRIPTION 24060-1 SPINDLE CONTROL-3HP 24060-2 SPINDLE CONTROL-5HP i01128 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 184 RECEPTACLE- PANEL MOUNT NEMA STD 15A 125V 21827 RECEPTACLE-AC INPUT 22443 CABLE ASSY-PT4 VL/VM 15 PIN SPINDLE CONTROL 24182 DISCONNECT SWITCH 24183 DISCONNECT/HANDLE i01128-K2-K3 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 185 Figure 118-K2/K3 Top Housing Assembly P/N 24679 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 186 FRU-K3-NUT 20819 SPINDLE MOTOR ASSY-K2 & K3-3HP VS130 FRU-K3-WASHER- FLAT Ø 10.2 VS111 FRU-K3-SOC HD SCREW- 3/8-16NCx32L i24679 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 187 Gear Housing & Parts List P/N 20778-1 Item Title VS82 FRU-K3-GEAR HOUSING VS112 FRU-K3-GUIDE SPRING VS113 FRU-K3-SPRING GUIDE PIN i20778-1 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 188 Figure 120-K2/K3 Hi-Low Shift Clutch Sub-Assembly P/N 20778-2 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 189 VS115 FRU-K3-EXTERNAL TOOTH WASHER Ø 40 VS81 FRU-K3-LOCK WASHER Ø 9/16-18NC VS76 FRU-K3-RING 20817 BEARING SPACER ASSY i20778-2 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 190 FRU-K3-WASHER- FLAT Ø 11 VS57 FRU-K3-BAKELITE BALL HANDLE VS116 FRU-K3-WASHER- FLAT Ø M5 24083 HI/LOW SHAFT ASSY i20778-3 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 191 FRU-K3-SOCKET SET SCREW M6-P1.0x6L 23954 BEARING-DEEP GROOVE-SET (2)-6203ZZ i20778-4 Figure 122-K2/K3 Pulley Pinion & Parts List P/N 20778-4 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 192 Figure 123-K2/K3 Lower Vari-Disc Drive P/N 20778-5 (assembly not available, order parts separately) TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 193 FRU-K3-KEY 8x7x20L VS97 FRU-K3-SNAP RING Ø 40 VS50-1 FRU-K3-DUST COVER VS50-2 FRU-K3-SCREW-FH-PH-STL-BO M6-1.0X6L 24055 BRAKE SHOE ASSY i20778-5 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 194 Figure 124-K2/K3 Upper Vari-Disc Drive Sub-Assy P/N 20778-6 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 195 FRU-K3-SNAP RING Ø 35 FVS96 JAM NUT 3/8-16NC 24564 BEARING HOUSING ASS'Y - K2/K3 24631 VARIDISC ASSY-ADJUSTABLE i20778-6 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 196 M5-0.8X14 40B SCREW-SOC SET-STL-BO-CUP M5-0.8X5 40B SCREW-SOC SET-STL-BO-CUP i20778-7 Figure 125-K2/K3 Speed Change Handwheel & Parts List P/N 20778-7 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 197 FRU-K3-SPRING FOR VARIDISC MOTOR SHAFT FRU-K3-ADJUSTABLE VARIDISC SPRING COLLAR VS10 FRU-K3-SCREW- SOC HD CAP M8-P1.25x30L 23953 VARIDISC ASSY-ADJUSTABLE MOTOR i20819 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 198 Figure 127- K2/K3 Lower Head Assembly P/N 20779 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 199 FRU-K3-ADJ WORM SHAFT K-B171 FRU-K3-KEY 3x3x20L K-B178 FRU-K3-CLOCK SPRING(CLOCK SPRING ASSY.) K-B177 FRU-K3-SPRING COVER K-B169 FRU-K3-RD.HEAD SCREW(2REQ.) M5-P0.8x15L TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 200 FRU-K3-QUILL STOP KNOB 20779-5 FEED REVERSE CLUTCH ASSY OIL-1 FRU-K3-OIL CUP K-B109 FRU-K3-KEY 3x3x20L K-B17-1 FRU-K3-WORM GEAR SET SCREW M6-P1.0x8L TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 201 STRAIGHT LOWER CLAMP K-B151 FELT OIL STRAINER K-B150-2 STRAINER UPPER CLAMP K-B139 SCREW-PH-HD-M5-0.8X8L M5-0.8X5 40B SCREW-SOC SET-STL-BO-CUP i20779 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 202 FRU-K3-SOC HD SCREW M6-P1.0x15L K-B37 FRU-K3-KEY 3x3x10L K-B40 FRU-K3-FEED DRIVE GEAR K-B16 FRU-K3-FEED ENGAGE PIN K-B06 FRU-K3-SETSCREW M6-P1.0x6L i20779-1 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 203 28072 SCALE-QUILL SELECTOR 25044-1 DRIVE SCREW-SCALE i20779-2 Figure 129- K2/K3 Quill Feed Selector & Parts List P/N 20779-2 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 204 SNAP RING 95 DOWEL PIN Ø 14 K-B168 SCREW PIN i20779-3 Figure 130- K2/K3 Quill Pinion Shaft & Parts List P/N 20779-3 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 205 FRU-K3-SNAP RING Ø 10 K-B96 FRU-K3-OVERLOAD CLUTCH TRIP LEVER K-B74 FRU-K3-CLUTCH RING PIN (2REQ.) K-B77 FRU-K3-BRASS PLUG i20779-4 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 206 K-B52 FRU-K3-BUSHING K-B55 FRU-K3-REVERSE CLUTCH ROD i20779-5 Figure 132- K2/K3 Feed Reverse Clutch & Parts List P/N 20779-5 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 207 STRAIGHT LOWER CLAMP K-B151 FELT OIL STRAINER K-B150-2 STRAINER UPPER CLAMP K-B139 SCREW-PH-HD-M5-0.8X8L 20840 BEARING SPACER SET i20836 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 208 Figure 134 K2/K3 Base Machine P/N 20785 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 209 FRU-K3-SADDLE C54-1 WIPER-CHIP-LEFT KNEE-K3 FRU-K3-KNEE/COLUMN GIB FRU-K3-ALLEN CAP SCREW(2REQ.) C57-1 FRU-K3-RIGHT HAND COLUMN WIPER HOLDER C58-1 WIPER-CHIP-RIGHT KNEE-K3 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 210 C102 FRU-K3-SOCKET HEAD CAP SCREW C103 FRU-K3-PEDESTAL C104 FRU-K3-ELEVATING SCREW NUT C105 FRU-K3-SOCKET HEAD CAP SCREW C118 FRU-K3-SPIDER TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 211 EYEBOLT INTERNAL SET SCREW C100 GIB LOCK WIPER-FRONT/REAR-K2 GIB ADJUSTMENT SCREW GIB-LEFT BRACKET-LEFT GIB-RIGHT BRACKET-RIGHT M6-1.0X16L 1/4-20X1.0 i20785 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 212 Figure 135 K4 Base Machine P/N 20699 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 213 GIB BLOCK FC70 CAP SCREW FC71 CAP SCREW FC72 CAP SCREW FC73 CAP SCREW FC74 JAM NUT FC75 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 214 FRU-SK4-KNEE CRANK HANDLE ASSY 20867 FRU-SK4-CHIP COVER ASSY 20868 FRU-SK4-HANDLE & BAR LOCK ASSY 20869 FRU-SK4 FC31,FC32,FC333 i20699 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 215 Figure 136- K2, K3, K4 Transformer Option 220V &440V - P/N 23470-220 or 23470-440 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 216 Figure 137-K2, K3, K4 Transformer Options 220V & 440V P/N 23470-220 or 23470-440 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...
  • Page 217 WASHER-FLAT USS-STL-BO 24927-10 LABEL-FUSE CHART REPLACEMENT-220V 24927-5 LABEL-FUSE CHART REPLACEMENT-440V 24910-15 FUSE-TIME DELAY-15 AMPS-220V 24910-10 FUSE-TIME DELAY-10 AMPS-440V i23470-220 TRAK Machine Tools Southwestern Industries, Inc. ProtoTRAK SMX, K2, K3 & K4 & Retrofit Safety, Installation, Maintenance, Service and Parts List Manual...

  • Page 218: Trak Warranty Policy

    TRAK Machine Tools Southwestern Industries, Inc TRAK Warranty Policy Warranty TRAK products are warranted to the original purchaser to be free from defects in workmanship and materials for the following periods: Product Warranty Period Materials Factory Labor New TRAK/ProtoTRAK 1 Year...

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