Tracker Off-Road OX EV 2023 Manuals

Manuals and User Guides for Tracker Off-Road OX EV 2023. We have 1 Tracker Off-Road OX EV 2023 manual available for free PDF download: Service Manual

Tracker Off-Road OX EV 2023 Service Manual

Tracker Off-Road OX EV 2023 Service Manual (158 pages)

Brand: Tracker Off-Road | Category: Utility Vehicle | Size: 14 MB

Table of Contents

Safety Information B

7
- Safety Information
  5
- General Operation
  5
- General
  5
- Maintenance
  6
- Charger
  6
  - Table of Contents
    7
- General Information & Routine Maintenance
  13
- Serial Number Location
  13
- Servicing the Vehicle
  13
- Brakes
  14
- Tires
  14
- Rear Axle
  14
- Routine Maintenance
  14
- Towing
  14
- Trailering
  15
- Parking Brake Release
  15
- Top and Windshield
  15
- Winter or Prolonged Storage
  15
- Care and Cleaning
  16
- Vehicle Care Products
  16
- Hardware
  16
- Torque Specifications
  17
- Scheduled Maintenance Chart
  18
- Modifications to Vehicle
  19
- General Maintenance
  19
- Before Servicing the Vehicle
  19
- Important Safety Warning
  19
- Notices, Cautions, Warnings and Dangers
  19
- Safety
  19
- Disconnect Battery
  20
- Lifting the Vehicle
  20
- Body
  21
- General
  21
- Component Replacement
  21
- Rocker Panel Replacement
  21
- Gauge Panel Replacement
  22
- Cowl Replacement
  23
- Fascia Replacement
  23
- Headlight Grille Replacement
  24
- Instrument Panel Replacement
  25
- Seat Wrap Removal
  27
- Truck Bed Removal
  28
- Rear Body Replacement
  29
- Hitch Receiver
  29
- Seat Back
  30
- Brush Guard
  31
- Painting
  32
- Minor Scratches
  32
- Larger Scratches
  32
- Complete Panel Repair
  32
- Wheels and Tires
  33
- Wheel and Tire Service
  33
- Tire Repair
  33
- Wheel Installation
  33
- Wheel Bearing Packing
  35
- Wheel Bearing and King Pin Bushing Inspection
  35
- Lubrication
  35
- Maintenance
  35
- Front Suspension, Steering, & Axle
  35
- Wheel Bearing Adjustment
  36
- Wheel Alignment
  36
- Front Suspension
  38
- Front Shock Absorber Replacement
  38
- Front Spring Replacement
  38
- Hub Replacement
  40
- Wheel Bearing and Race Replacement
  41
- Steering
  42
- Rack Ball Joint Replacement
  43
- Tie Rod End Inspection/Replacement
  44
Front Suspension & Steering

45
- Bellows Replacement
  45
- Rack and Pinion Unit Replacement
  45
- Ball Joint Separator
  46
- Check the Front Wheel Alignment and Adjust if Neces- Sary (See Wheel Alignment
  46
- Item Torque Specification
  46
- Pinion Seal Replacement
  46
- Plastic Faced Hammer
  46
- Socket, 11/16
  46
- Spindle Replacement
  46
- Tool List Qty
  46
- Wrench, 11/16
  46
- Wrench, 3/4
  46
- Front Axle Replacement
  47
- Plastic Faced Hammer
  47
- Ratchet
  47
- Socket, 13 MM
  47
- Torque Wrench, Ft. Lb
  47
- Torque Wrench, In. Lb
  47
- Wrench, 11/16
  47
- Wrench, 5/8
  47
- Rack and Pinion Unit Disassembly and Inspection
  48
- Replacement
  48
- Torque Wrench, Ft. Lb
  48
- Wire Cutters
  48
- Wire Tie
  48
- Checking/Adjusting Rack Extension-To-Rack and Pinion Unit Clearance
  49
- Steering Wheel Replacement
  50
- Steering Shaft and Column Replacement
  51
- Anti-Stall Feature
  53
- Electronic Speed Control
  53
- High Pedal Disable Feature
  53
- Operation
  53
- Pedal-Up Braking
  53
- Performance
  53
- Speed Control
  53
- Pedal Box
  54
- Controller
  55
- General Troubleshooting
  55
- Speed Sensor
  55
- Testing
  55
- Inductive Throttle Sensor (Its) Testing and Replacement
  56
- General
  57
- Motor
  57
- Motor Brake Installation
  57
- Motor Brake Removal
  57
- Motor Removal
  58
- Motor Installation
  59
- Motor Tests
  59
- Batteries and Charging
  61
- Composite Battery/Battery Management System (BMS)
  62
- Lithium Ion Battery Pack
  62
- Safety
  62
- Battery Disposal
  63
- During Storage
  63
- Prolonged Storage
  63
- Returning Vehicle to Service
  63
- Setting State of Charge (SOC)
  63
- Storage Preparation
  63
- AC Voltage
  64
- Battery Charger Maintenance
  64
- Battery Charging
  64
- Troubleshooting
  64
- AC Voltage
  65
- Battery Charging
  65
- Battery Diagnostic Tool
  65
- BDT Features
  65
- Hardware Requirements
  65
- Software Requirements
  65
- Software Installation
  66
- Usage
  67
- Fault Cause and Action
  68
- Send Email
  69
- Battery Pack Removal
  71
- Battery Pack Installation
  72
- Electrical System
  73
- Digital Volt Ohm Meter
  79
- Troubleshooting
  79
- Main Harness
  80
- Power Supply
  80
- Accessory Wiring
  81
- Controller Replacement
  81
- Faulty Wire Replacement
  81
- LED Headlight Assembly Replacement
  81
- Solenoid Replacement
  82
- DC to DC Converter
  83
- Reverse Buzzer
  83
- Continuity Check
  84
- General
  84
- Horn
  84
- Troubleshooting
  84
- Testing a Solenoid for Continuity
  85
- Testing a Switch for Continuity
  85
- Brake System Overview
  87
- General Description
  87
- Automatic Adjuster Mechanism
  88
- Equalizer Link
  88
- How the Parking Brake Works
  88
- How the Service Brake Works
  88
- Troubleshooting Table
  89
- Brake Pedal and Linkage Inspection
  90
- New Vehicles
  90
- Troubleshooting & Inspection
  90
- Troubleshooting and Inspection Procedures
  90
- Aggressive Stop Test
  92
- Wheel Brake Inspection
  92
- Maintenance and Repairs
  94
- Parts Replacement Vs. Repair
  94
- Adjusting Brake Pedal Free Travel
  95
- Brake Drum
  96
- Wheel Brake Service
  96
- Backing Plate/Entire Wheel Brake Assembly Removal and Installation
  97
- Brake Shoe and Adjuster
  98
- Brake Cable and Equalizer Assembly
  99
- Brake Pedal
  100
- Compensator Assembly
  100
- Installation
  101
- Rear Suspension
  101
- Removal
  101
- Shock Absorber
  101
- Installation
  102
- Rear Leaf Springs
  102
- Removal
  102
- Rear Axle
  104
- Axle Shaft Removal and Disassembly
  107
- Checking the Lubricant Level
  107
- Rear Axle
  107
- Rear Axle Disassembly
  107
- Rear Axle Maintenance
  107
- Axle Shaft Seal Removal and Replacement
  108
- Axle Shaft Replacement
  109
- Canopy Top and Supports
  111
- Weather Protection
  111
- Suspension and Steering
  113
- Troubleshooting
  113
- Changing Data Value
  114
- Curtis Controller
  114
- Favorites
  114
- General
  114
- Navigation
  114
- LED Fault Code
  115
- Curtis Handheld Diagnostic Tool Function
  116
- Component Testing
  126
- Fuses - Testing
  126
- Voltmeter
  126
- Key Switch - Testing
  127
- Solenoid - Testing
  127
- Temperature Sensor - Testing
  127
- Electronic Speed Sensor - Testing
  128
- AC Motor Bench Test
  129
- Vehicle Specifications
  131
- Ox Ev
  132
- Fault Code Reference List
  133
- Notes
  133
- Chart
  134
- Battery Charger User's Guides
  147

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