Page 1 SERVICE MANUAL OX EV Automatic Parking Brake Samsung SDI Lithium Powered 10017055-A...
Page 2 For questions on material in this manual, contact an authorized representative for clarification. Read and understand all labels on the vehicle. Always replace any damaged or missing labels. The manufacturer reserves the right to incorporate engineering and design changes to products in this manual, without obligation to include these changes on units sold previously.
Page 3 SERVICE MANUAL OX EV MODEL YEAR 2023 - CURRENT CONTACT INFORMATION: TEXTRON SPECIALIZED VEHICLES 1451 Marvin Griffin Road Augusta, Georgia, USA 30906-3852 706-798-4311 800-774-3946 Customer Care 800-438-3946 Cushman Genuine Parts and Accessories www.cushman.com 10017055...
Page 4 GENERAL INFORMATION This vehicle was designed and manufactured in the United States of America (USA). The standards and specifications listed in the following text originate in the USA unless otherwise indicated. Use Original Equipment Manufacturer (OEM) approved parts to keep the warranty effective. Failure to properly maintain batteries may void the warranty.
Page 5: Safety Information
SAFETY INFORMATION SAFETY INFORMATION This manual contains recommended maintenance procedures from the manufacturer. Follow the procedures and fault isolation information to get the best service from the product. To decrease the risk of personal injury or property dam- age, read and follow all safety information and operational procedures in this manual. GENERAL Vehicles are used for different purposes, so it is not possible to know and inform of every possible occurrence.
Page 6: Maintenance
SAFETY INFORMATION MAINTENANCE ALWAYS: • Replace damaged or missing warning, caution or information labels. • Service the vehicle according to the periodic service schedule in this manual. • Make sure that approved and qualified personnel do all repairs. • Follow the manufacturer’s maintenance procedures. •...
Page 7: Table Of Contents
TABLE OF CONTENTS SAFETY INFORMATION GENERAL ......................... III GENERAL OPERATION....................III MAINTENANCE ........................ IV CHARGER ........................IV GENERAL INFORMATION & ROUTINE MAINTENANCE SERIAL NUMBER LOCATION ..................1 SERVICING THE VEHICLE....................1 TOWING ..........................2 ROUTINE MAINTENANCE....................2 REAR AXLE ........................2 BRAKES..........................
Page 8 TABLE OF CONTENTS Gauge Panel Replacement .................10 Cowl Replacement ....................11 Fascia Replacement ...................11 Headlight Grille Replacement ................12 Instrument Panel Replacement ................13 Seat Wrap Removal ....................15 Truck Bed Removal ....................16 Rear Body Replacement ..................17 Hitch Receiver .....................17 Seat Back ......................18 Brush Guard ......................19 PAINTING.........................20 Minor Scratches ....................20 Larger Scratches ....................20...
Page 9 TABLE OF CONTENTS Rack and Pinion Unit Replacement ..............33 Pinion Seal Replacement ................... 34 Spindle Replacement ..................34 Front Axle Replacement ..................35 Rack and Pinion Unit Disassembly and Inspection ..........36 Checking/Adjusting Rack Extension-to-Rack and Pinion Unit Clearance ..37 Steering Wheel Replacement ................
Page 10 TABLE OF CONTENTS Storage Preparation ....................51 Setting State of Charge (SOC) ................51 During Storage ....................51 Returning Vehicle to Service ................51 Battery Charging ....................52 AC Voltage ......................52 Troubleshooting ....................52 Battery Charger Maintenance ................52 BATTERY CHARGING .....................53 AC Voltage ......................53 BATTERY DIAGNOSTIC TOOL ..................53 BDT Features ......................53 Hardware Requirements ..................53 Software Requirements ..................53...
Page 11 TABLE OF CONTENTS Continuity Check ....................72 Testing a Switch for Continuity ................73 Testing a Solenoid for Continuity ............... 73 BRAKES BRAKE SYSTEM OVERVIEW..................75 General Description ................... 75 How the Service Brake Works ................76 Equalizer Link ..................... 76 Automatic Adjuster Mechanism ................
Page 12 TABLE OF CONTENTS REAR AXLE REAR AXLE MAINTENANCE...................95 Checking the Lubricant Level ................95 REAR AXLE DISASSEMBLY ...................95 Axle Shaft Removal and Disassembly ..............95 Axle Shaft Seal Removal and Replacement ............96 Axle Shaft Replacement ..................97 WEATHER PROTECTION CANOPY TOP AND SUPPORTS ..................99 TROUBLESHOOTING SUSPENSION AND STEERING ..................101 CURTIS CONTROLLER ....................102...
Page 13: General Information & Routine Maintenance
GENERAL INFORMATION AND MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. GENERAL INFORMATION & ROUTINE MAINTENANCE SERIAL NUMBER LOCATION Design changes take place on an ongoing basis. In order to obtain correct components for the vehicle, the manu- Three serial number and manufacture date code labels facture date code, serial number and vehicle model must...
Page 14: Towing
GENERAL INFORMATION AND MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. It is in the best interest of both vehicle owner and servic- ing dealer to carefully follow the procedures recom- mended in this manual.
Page 15: Trailering
GENERAL INFORMATION AND MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. TRAILERING Locate the ‘Primary Power’ line connector (2) and disconnect it from line (1). To prevent personal injury to occu- Connect the ‘Auxiliary Power’...
Page 16: Care And Cleaning
GENERAL INFORMATION AND MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. CARE AND CLEANING HARDWARE Do not use a pressure washer to Periodically the vehicle should be inspected for loose fas- clean the vehicle.
Page 17: Torque Specifications
GENERAL INFORMATION AND MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. TORQUE SPECIFICATIONS ALL TORQUE FIGURES ARE IN FT. LBS. (Nm) Unless otherwise noted in text, tighten all hardware in accordance with this chart. This chart specifies 'lubricated' torque figures.
Page 18: Scheduled Maintenance Chart
GENERAL INFORMATION AND MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. SCHEDULED MAINTENANCE CHART Perform all services at the maintenance interval reached first. Interval Item (perform at interval that Remarks Page comes first)
Page 19: Safety
SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. SAFETY NOTICES, CAUTIONS, WARNINGS GENERAL MAINTENANCE AND DANGERS To prevent severe injury or death resulting from improper servicing Throughout this manual, the following NOTICES, CAU- techniques, observe the following TIONS, WARNINGS and DANGERS are used.
Page 20: Disconnect Battery
SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Be sure that the key switch is off When lifting the vehicle, position and all electrical accessories are jack stands only in the areas indi- turned off before starting work on cated.
Page 21: Body
BODY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. BODY GENERAL COMPONENT REPLACEMENT Batteries should always be The body components can be replaced by removing the removed before any servicing that securing hardware, replacing the component and secur- will generate sparks.
Page 22: Gauge Panel Replacement
BODY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Front of Vehicle Figure 2 Rocker Panel Gauge Panel Replacement Install the two screws (8) and tighten to the torque values below.
Page 23: Cowl Replacement
BODY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Cowl Replacement Pull down the front of the gauge panel (15) and drill out the upper rivets (13) securing the cowl (20) to the Tool List instrument panel (10).
Page 24: Headlight Grille Replacement
BODY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Headlight Grille Replacement Tool List Socket, 10 mm.............1 Wrench, 10 mm............1 Front of Vehicle Ratchet ................1 Pry Bar.................1 Disconnect the wire harness from the headlight (23). Remove the nuts (22) that secure the headlight grille (25) to the cowl (15).
Page 25: Instrument Panel Replacement
BODY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Instrument Panel Replacement Drill out the rivets (27) securing the instrument panel (10) to the floor (Ref. Figure 7). Tool List Remove the screws (34) securing the instrument Socket, 3/8”...
Page 26 BODY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Front of Vehicle Figure 8 Instrument Panel (Back) Service Manual 10017055...
Page 27: Seat Wrap Removal
BODY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Seat Wrap Removal Drill out the rivets (37) securing the seat wrap sides (40) to the frame. Tool List Remove the screws (38) securing the seat wrap front Torx Bit, T-30 ...............
Page 28: Truck Bed Removal
BODY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Truck Bed Removal 10. Inspect the bed tether (47) for damage and replace it if necessary by removing the lower cotter pin (41) Tool List and clevis pin (51).
Page 29: Rear Body Replacement
BODY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Rear Body Replacement Hitch Receiver Tool List Tool List Drill Bit................. 1 Socket, 1/2”..............1 Drill ................1 Socket, 5/8”..............1 Pry Bar ................
Page 30: Seat Back
BODY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Seat Back Remove the bolts (71), lock washers (72), and flat wash- ers (73) securing the seat back (75) to the support (80) Tool List (Ref.
Page 31: Brush Guard
BODY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Brush Guard Remove the lock nuts securing the brush guard to the OPS. Tool List Secure the brush guard to the OPS using new lock Socket, 15 mm ............
Page 32: Painting
BODY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. PAINTING Smooth the mask lines using 400 grit “wet” sand paper to blend the touch up area level with the rest of Follow the paint manufacturer’s recommendations for the part being repaired.
Page 33: Wheels And Tires
WHEELS AND TIRES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. WHEELS AND TIRES WHEEL AND TIRE SERVICE install the valve dust cap after checking or inflating. Tools List Qty.
Page 34 WHEELS AND TIRES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Valve Stem Cap Tire style may vary Cross Sequence Figure 1 Wheel and Tire Installation Service Manual 10017055...
Page 35: Front Suspension, Steering, & Axle
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. FRONT SUSPENSION, STEERING, & AXLE MAINTENANCE Wheel Bearing and King Pin Bushing Inspection Routine maintenance of the front suspension and steer- To prevent possible injury or death ing consists of: resulting from a vehicle falling from...
Page 36: Wheel Bearing Adjustment
FRONT SUSPENSION & STEERING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. dipped in the grease. Force the grease up through and around all of the rollers until the entire bearing is satu- rated in grease.
Page 37 FRONT SUSPENSION & STEERING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Rear Intermediate Shaft Front of Vehicle 0" (0 mm) 1/8" (3 mm) Front Figure 4 Intermediate Shaft to Steering Shaft View from Underside of Vehicle Figure 3 Wheel Alignment...
Page 38: Front Suspension
FRONT SUSPENSION & STEERING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. FRONT SUSPENSION Front Spring Replacement Tool List Qty. Front Shock Absorber Replacement Floor Jack ..............1 Tool List Qty.
Page 39 FRONT SUSPENSION & STEERING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. To detach passenger side spring (25): After installation: Remove the lock nuts (33), bolts (17), and spring Measure the distance from the center bolt at the rear plate (26) securing the front of the passenger side of the left spring to the center bolt at the front of the...
Page 40: Hub Replacement
FRONT SUSPENSION & STEERING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Tap gently into place until the seal is flush with the end of the hub. 10. Lubricate lips of seal and spindle with grease (Ref. View from Underside of Vehicle Figure 9).
Page 41: Wheel Bearing And Race Replacement
FRONT SUSPENSION & STEERING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Wheel Bearing and Race Replacement 12. Install the inner wheel bearing (39) and new grease seal in the hub. Tool List Qty.
Page 42: Steering
FRONT SUSPENSION & STEERING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. STEERING Front of Vehicle Figure 11 Steering Components Service Manual 10017055...
Page 43: Rack Ball Joint Replacement
FRONT SUSPENSION & STEERING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Rack Ball Joint Replacement Loosen the jam nut (48) and remove the rack ball (50) joint from the rack extension (55). Tool List Qty.
Page 44: Tie Rod End Inspection/Replacement
FRONT SUSPENSION & STEERING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Tie Rod End Inspection/Replacement Remove the lock nut to drop the tie rod from the spin- dle arm.
Page 45: Bellows Replacement
FRONT SUSPENSION & STEERING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Bellows Replacement ing Rack Extension-to-Rack and Pinion Unit Clear- ance on page 37). Tool List Qty. Secure the large end of the bellows with a new wire Needle Nose Pliers............
Page 46: Pinion Seal Replacement
FRONT SUSPENSION & STEERING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. new cotter pin. Maximum torque is 50 ft. lb (70 Nm). After replacing or servicing steering components, always verify that an 1/8”...
Page 47: Front Axle Replacement
FRONT SUSPENSION & STEERING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Front Axle Replacement hammer to release the tie rod from the spindle arm (70). Tool List Qty.
Page 48: Rack And Pinion Unit Disassembly And Inspection
FRONT SUSPENSION & STEERING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. 12. Remove the lock nuts (33), bolts (17), and spring Remove the rack and pinion unit from vehicle (See plate (26) securing the passenger side spring to the Rack and Pinion Unit Replacement on page 33).
Page 49: Checking/Adjusting Rack Extension-To-Rack And Pinion Unit Clearance
FRONT SUSPENSION & STEERING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. 16. Install the bellows (65) and secure to the rack exten- sion (55) with a wire tie (53). Do not secure the large end of bellows to the rack and pinion unit until Front instructed to do so after setting the proper rack...
Page 50: Steering Wheel Replacement
FRONT SUSPENSION & STEERING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Steering Wheel Replacement Tool List Qty. Socket, 15/16” ............. 1 Ratchet ................ 1 Plastic Faced Hammer ..........1 Ball Peen Hammer ............
Page 51: Steering Shaft And Column Replacement
FRONT SUSPENSION & STEERING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Steering Shaft and Column Replacement 16. Tighten the bolt (8) securing the intermediate shaft (60) to the steering shaft (105) to the torque values Tool List Qty.
Page 52 FRONT SUSPENSION & STEERING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Service Manual 10017055...
Page 53: Electronic Speed Control
ELECTRONIC SPEED CONTROL Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. ELECTRONIC SPEED CONTROL PERFORMANCE Anti-Stall Feature Anti-Stall protection prevents motor damage if the vehicle NOTICE: The vehicle will operate only when the key switch is in the ON position.
Page 54: Pedal Box
ELECTRONIC SPEED CONTROL Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. descending a hill, the speed sensor will cause the motor The ITS and plunger are accessed by removing the to electrically reduce the speed of the vehicle through four screws and top cover from the enclosed pedal regenerative braking.
Page 55: Speed Sensor
ELECTRONIC SPEED CONTROL Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. GENERAL TROUBLESHOOTING Speed Sensor The speed sensor uses a sealed sensor to read the Testing impulses of a ring magnet attached to the armature shaft of the motor.
Page 56: Inductive Throttle Sensor (Its) Testing And Replacement
ELECTRONIC SPEED CONTROL Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. INDUCTIVE THROTTLE SENSOR (ITS) Attach the wiring. TESTING AND REPLACEMENT 10. With the accelerator pedal in the full up position, insert a 7/32”...
Page 57: Motor
MOTOR Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. MOTOR GENERAL Do not use the accelerator and motor to hold the vehicle on a hill. Leaving the motor in a stalled con- dition for more than 3-4 seconds can cause perma- nent damage.
Page 58: Motor Removal
MOTOR Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Motor Removal Do not damage the splines when removing and installing the motor to Tool List Qty. the rear axle housing. Wrench, 10mm ............
Page 59: Motor Installation
MOTOR Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. 'CROSS SEQUENCE' Clean the motor coupler with compressed air. Figure 4 Motor Components Motor Installation MOTOR WIRING Assemble in the reverse order of removal. Motor Wire Apply a small quantity of molybdenum grease or a...
Page 60 MOTOR Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Service Manual 10017055...
Page 61: Batteries And Charging
BATTERIES AND CHARGING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. BATTERIES AND CHARGING Composite Module Cell Module Battery Tray Front of Vehicle Figure 1 Battery Pack Components 10017055 Service Manual...
Page 62: Lithium Ion Battery Pack
BATTERIES AND CHARGING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. LITHIUM ION BATTERY PACK Safety Always obey the following warnings when working on or The battery pack consists of a composite module and near batteries.
Page 63: Battery Disposal
BATTERIES AND CHARGING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. instructions. nently unusable. If the battery module set is ever submersed, do not NOTICE: To prevent draining of the batteries during turn the key on and disconnect B+ and B-.
Page 64: Battery Charging
BATTERIES AND CHARGING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Battery Charging Troubleshooting Charging should be performed when ambient tempera- Troubleshooting is done for two reasons: tures are between 25°F and 107°F (-4°C and 42°C). The •...
Page 65: Battery Charging
BATTERIES AND CHARGING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. BATTERY CHARGING The BDT consists of: • BDT hardware, communication cable, and diagnostic The battery charger is designed to completely charge the applications for Android and iOS smart phones.
Page 66: Software Installation
BATTERIES AND CHARGING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Software Installation The installation file can be downloaded via email or access on TSV Connect. Android Software: Figure 2 Software Installation Allow the installation of non-market application Set checked “Security->Unknown sources”.
Page 67: Usage
BATTERIES AND CHARGING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. 15. Plug the 12 pin connector of the BDT cable into the BDT. 16. Plug the 8 pin connector of the BDT cable into the VCU cable.
Page 68: Fault Cause And Action
BATTERIES AND CHARGING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Fault Cause and Action The BMS provides a warning or fault condition for battery protection. The cause and action will be shown. Click one flag you want to see.
Page 69: Send Email
BATTERIES AND CHARGING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Send Email Figure 4 Sending Diagnostic Email Scroll down until the email button shows. Click “Send email”. Select the data to be sent.
Page 70 BATTERIES AND CHARGING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Abbreviation Description OTCW_HT Over Temperature in Charge Warning (High Temperature) OTCW_LT Over Temperature in Charge Warning (Low Temperature) OTDW_HT Over Temperature in Discharge Warning (High Temperature) OTDW_LT...
Page 71: Battery Pack Removal
BATTERIES AND CHARGING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. BATTERY PACK REMOVAL Front of Vehicle Figure 6 Battery Pack Removal 10017055 Service Manual...
Page 72: Battery Pack Installation
BATTERIES AND CHARGING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Battery Pack Installation Tool List Quantity Torx T-25 Security Driver ..........1 NOTICE: To prevent BMS damage, the battery wires must be connected in the reverse order that they Insulated 10mm Socket ..........
Page 73: Electrical System
ELECTRICAL SYSTEM Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. ELECTRICAL SYSTEM Figure 1 Wiring Diagram 10017055 Service Manual...
Page 74 ELECTRICAL SYSTEM Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Figure 2 Wiring Diagram (cont.) Service Manual 10017055...
Page 75 ELECTRICAL SYSTEM Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Figure 3 Electrical Schematic 10017055 Service Manual...
Page 76 ELECTRICAL SYSTEM Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Figure 4 Electrical Schematic (Continued) Service Manual 10017055...
Page 77 ELECTRICAL SYSTEM Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Figure 5 Harness Overview 10017055 Service Manual...
Page 78 ELECTRICAL SYSTEM Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Figure 6 Harness Overview (continued) Service Manual 10017055...
Page 79: Digital Volt Ohm Meter
ELECTRICAL SYSTEM Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. DIGITAL VOLT OHM METER TROUBLESHOOTING A typical digital volt ohm meter (DVOM) is shown (Ref. In order to effectively troubleshoot the circuits that include Figure 7).
Page 80: Main Harness
ELECTRICAL SYSTEM Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. MAIN HARNESS c. No reading indicates a faulty fuse. Replace the faulty fuse with a good fuse of the same amper- age rating.
Page 81: Accessory Wiring
ELECTRICAL SYSTEM Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Accessory Wiring Controller Replacement Tool List Qty. After determining that there is power to the fuse panel, and the fuse is good, check the circuit using the proce- Socket, 10 mm.............1 dures previously used to check the power supply (See Torx Socket, T-30...
Page 82: Solenoid Replacement
ELECTRICAL SYSTEM Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Front of Vehicle Figure 10 Controller Solenoid Replacement Tool List Qty. Socket, 10 mm.............1 Socket, 1/2”” ..............1 Status LED Blue U Wrench, 10 mm............1 Wire From...
Page 83: Dc To Dc Converter
ELECTRICAL SYSTEM Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Reverse Buzzer NOTICE: Record the location of the wiring on the controller before disconnecting the wiring from the Tool List Qty.
Page 84: Horn
ELECTRICAL SYSTEM Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Horn The wiring diagram shows the path followed by a voltage or signal from its origination point to its destination. Each Tool List wire is indicated by color.
Page 85: Testing A Switch For Continuity
ELECTRICAL SYSTEM Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Testing a Switch for Continuity Put one probe on one contact of the switch. Put the sec- ond probe on the second terminal of the switch (Ref. Fig- ure 14).
Page 86 ELECTRICAL SYSTEM Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Service Manual 10017055...
Page 87: Brake System Overview
BRAKES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. BRAKES Service Brake Pedal Clevis Pin Brake Pedal Pivot Bolt Compensator Assembly Spherical Nut Lock Nut Jam Nut Pedal Bumper Part of Frame Clevis Pin Brake Pedal...
Page 88: How The Service Brake Works
BRAKES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. How the Service Brake Works the star wheel will be advanced by the tension applied to the adjuster arm by the adjuster spring. Pressing the service brake pedal pulls the equalizer link, which is connected to the brake cables (Ref.
Page 89: Troubleshooting Table
BRAKES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. TROUBLESHOOTING TABLE Test (PBPT), and Aggressive Stop Test is performed (Ref. Refer to the following troubleshooting table only after a Figure 3).
Page 90: Troubleshooting & Inspection
BRAKES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Condition Possible Cause Correction Unequal braking (one wheel locks Wheel not locking is not adjusting. Check brake operation of wheel that is not locking.
Page 91 BRAKES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Check the brake pedal return. Check the clevis pins. • Apply the brake pedal and release. • Check the clevis pins attaching the brake cables to the brake levers.
Page 92: Aggressive Stop Test
BRAKES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Aggressive Stop Test Remove the brake drums. Do not disturb the adjuster mechanisms (See Brake Drum on page 84). To prevent a serious injury or death, Remove any excess dust and dirt from the drum with all brake tests must be done in a...
Page 93 BRAKES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. • Observe the brake adjuster arm and note if the 10. Inspect the backing plate. arm engages the star wheel and attempts to •...
Page 94: Maintenance And Repairs
BRAKES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Driver side Heavy Shoe Forward Spring Drum Rotation Light Shoe Spring Adjuster Spring Light Shoe Spring Passenger Side Adjuster Spring Forward Figure 10 Orientation of Brake Shoe Springs...
Page 95: Adjusting Brake Pedal Free Travel
BRAKES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Adjusting Brake Pedal Free Travel Press the brake pedal aggressively 4 - 6 times to establish known free travel. NOTICE: It is not necessary to lift the vehicle to All brake tests must be done in a access the compensator assembly.
Page 96: Brake Drum
BRAKES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Brake Drum NOTICE: Pay particular attention to the location of the inner brake drum washer (6) inside the brake Tool List Qty.
Page 97: Backing Plate/Entire Wheel Brake Assembly Removal And Installation
BRAKES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Remove the brake drum (See Brake Drum on If the brake shoes and drum are not to be replaced, page 84).
Page 98: Brake Shoe And Adjuster
BRAKES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Brake Shoe and Adjuster Be sure that the adjusting screw is screwed into the star wheel nut until Tool List Qty.
Page 99: Brake Cable And Equalizer Assembly
BRAKES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Brake Cable and Equalizer Assembly Tool List Qty. Wrench, 1/2”..............1 Wrench, 9/16”.............. 1 Crow’s Foot Socket ............. 1 Screwdriver, Straight Blade .........
Page 100: Compensator Assembly
BRAKES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Compensator Assembly 10. Check for proper brake light operation if equipped. Tool List Qty. Item Torque Specification Wrench, 1/2” ..............1 8 - 11 in.
Page 101: Rear Suspension
REAR SUSPENSION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. REAR SUSPENSION SHOCK ABSORBER Install the hex nut (8) and tighten it until the rubber bushing (11) expands to the same diameter as the Tool List Qty.
Page 102: Rear Leaf Springs
REAR SUSPENSION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. REAR LEAF SPRINGS using the bolts (23), washers (18), and new lock nuts (19) (Ref. Figure 2). Tool List Qty.
Page 103 REAR SUSPENSION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Figure 2 Spring Stack-up 10017055 Service Manual...
Page 104: Rear Axle
REAR SUSPENSION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Figure 3 Spring to Frame REAR AXLE Before any electrical service is per- formed on TCT model vehicles, the Tool List Run-Tow/Maintenance switch must be placed in the ‘Tow/Maintenance’...
Page 105 REAR SUSPENSION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Disable the electrical system to the motor by turning the key switch to the ‘OFF’ position and disconnect negative (B-) battery cable from the battery.
Page 106 REAR SUSPENSION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Service Manual 10017055...
Page 107: Rear Axle
REAR AXLE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. REAR AXLE For further axle information, see Electric Rear Axle prevent damage of bearings, seals and bearing bores. Manual P/N 28148G01.
Page 108: Axle Shaft Seal Removal And Replacement
REAR AXLE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Axle Shaft Seal Removal and Replacement Attach a slide hammer to the axle shaft thread and remove the axle and bearing from the axle tube (Ref. Tools List Qty.
Page 109: Axle Shaft Replacement
REAR AXLE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Axle Shaft Replacement Carefully insert the axle shaft and bearing through the oil seal. Rotate the shaft until the spline engages with the dif- ferential side gears.
Page 110 REAR AXLE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Service Manual 10017055...
Page 111: Weather Protection
WEATHER PROTECTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. WEATHER PROTECTION CANOPY TOP AND SUPPORTS Assembly: Loosely secure the rear canopy bracket (15) and The top does not provide protection bed bumpers (20) to the frame finger tight using the from roll over or falling objects.
Page 112 WEATHER PROTECTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Figure 2 Canopy Top Figure 3 Front Canopy Support Figure 4 Rear Canopy Support Service Manual 10017055...
Page 113: Troubleshooting
TROUBLESHOOTING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. TROUBLESHOOTING SUSPENSION AND STEERING Condition Possible Cause Correction Incorrect tire pressure Inflate to recommended pressure UNEVEN TIRE WEAR Improper alignment (Incorrect toe in) Align front tires Remove steering column, pinion and Water has entered steering box and can...
Page 114: Curtis Controller
TROUBLESHOOTING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. CURTIS CONTROLLER Navigation A blinking square on the left indicates the position of the General cursor. Notice: Contact customer care at the phone number The blinking square moves at the front of this manual if having difficulty con- vertically when the up or...
Page 115: Led Fault Code
TROUBLESHOOTING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. LED Fault Code The LED built into the controller produces flash codes that display all the currently set faults in a repeating cycle. DIAGNOSTICS: Diagnostics information can be obtained Each code has two digits.
Page 116: Curtis Handheld Diagnostic Tool Function
TROUBLESHOOTING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Curtis Handheld Diagnostic Tool Function Upon connection to the vehicle, the handheld should power up automatically. The key switch may need to be in the ON position in some situations. When the main menu is displayed, select the “Devices”...
Page 117 TROUBLESHOOTING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Select Vehicle Performance under the Parameters menu to adjust the following: • Max Speed • Acceleration • Deceleration • Smart Regen •...
Page 118 TROUBLESHOOTING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Select Deceleration Settings to fine tune each option. These settings should not typically need to be adjusted from factory settings. Option include: •...
Page 119 TROUBLESHOOTING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. The Smart Regen Settings define the per- centage of the braking current limit at the speeds defined by the nominal speed and each of the delta speed parameters.
Page 120 TROUBLESHOOTING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Select Set Traction Hours when replacing a controller. This will allow for the vehi- cle runtime to remain accurate. Record the runtime from the old controller.
Page 121 TROUBLESHOOTING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. The Operator Presence menu allows adjustments to the seat switch. Adjusting these settings is not advised except for unique situations. If Pace Technology is installed on the vehicle, the GPS Device Interface menu allows the system reaction to a vehicle outside of a predetermined boundary to be adjusted.
Page 122 TROUBLESHOOTING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. The BMS Data submenu contains 7 other submenus where BMS data can be obtained. The BMS Fault Codes/Times submenu will show any BMS faults as well as times that the fault occurred.
Page 123 TROUBLESHOOTING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. The SDO Table Data submenu shows total amp hours, max drive current, max regen current, total charge cycle, total number of charge cycles, BMS operation time, and bus bar temperature data.
Page 124 TROUBLESHOOTING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Motor torque, power, and temperature relation can all be observed when driving the vehicle with the handheld in the Motor submenu. The Inputs submenu displays various com- ponent inputs.
Page 125 TROUBLESHOOTING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. The Event History submenu will display all events that have occurred. These can be cleared using the Clear History option. Most if not all events occur under nor- mal operating conditions.
Page 126: Component Testing
TROUBLESHOOTING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. COMPONENT TESTING replace the fuse. Voltmeter Before performing any test of wiring components, disconnect the bat- tery cables from the battery posts to prevent electrical shock.
Page 127: Key Switch - Testing
TROUBLESHOOTING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Key Switch - Testing Solenoid - Testing Use the handheld diagnostic tool to verify operation of the To check the electronic speed controller solenoid for key switch.
Page 128: Electronic Speed Sensor - Testing
TROUBLESHOOTING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Electronic Speed Sensor - Testing Use the DVOM set on OHMS (Ω) and test the resis- tance between the two pins on the motor side. Use the DVOM probes to check the motor speed sensor while the connector is plugged in.
Page 129: Ac Motor Bench Test
TROUBLESHOOTING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. AC Motor Bench Test Then place one meter probe on the U-terminal and the other probe on the V-terminal. Full continuity Set a standard digital volt/ohm meter to the diode test should be observed (Ref.
Page 130 TROUBLESHOOTING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Service Manual 10017055...
Page 131: Vehicle Specifications
VEHICLE SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. VEHICLE SPECIFICATIONS 10017055 Service Manual...
Page 132: Ox Ev
VEHICLE SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. OX EV Item Specification Overall Length 121.5 in. (309 cm) Overall Width 55.2 in. (140 cm) Overall Height (no canopy) 58.7 in.
Page 133: Fault Code Reference List
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. FAULT CODE REFERENCE LIST NOTES • The columns of this chart span two pages. The left side of the chart appears on even numbered pages. The right side appears on the odd numbered pages.
Page 134: Chart
FAULT CODES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. CHART Fault/Event Flash Fault Displayed Likely Cause Likely Resolution Name Code on Digital Event Undervoltage event Normal use low battery No fix needed;...
Page 135 FAULT CODES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Vehicle Response Set Conditions Clear Conditions Ctrl B+ stud voltage below Allowed drive current Ctrl B+ stud voltage recovers above undervoltage cutback setpoint with reduced undervoltage cutback setpoint...
Page 136 FAULT CODES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Fault/Event Flash Fault Displayed Likely Cause Likely Resolution Name Code on Digital Event May occur erroneously during normal power on/power off; Severe KSI Check battery + connections, event...
Page 137 FAULT CODES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Vehicle Response Set Conditions Clear Conditions Open main contactor, Logic power supply dropped into Logic power supply returns to normal vehicle totally disabled brownout region range...
Page 138 FAULT CODES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Fault/Event Flash Fault Displayed Likely Cause Likely Resolution Name Code on Digital Event Use Samsung BDT (battery BMS has determined it must BMS Protection diagnostic tool) or handset to fault...
Page 139 FAULT CODES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Vehicle Response Set Conditions Clear Conditions BMS contactor de energizes entire electrical system after 3 Battery conditions cause BMS to Battery conditions return to normal, seconds;...
Page 140 FAULT CODES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Fault/Event Flash Fault Displayed Likely Cause Likely Resolution Name Code on Digital Event Main Contactor fault Bad main contactor Replace main contactor Welded Check large UVW motor cables;...
Page 141 FAULT CODES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Vehicle Response Set Conditions Clear Conditions Main contactor was commanded to Motor disabled, coasts Reset controller open but failed to do so Open circuit detected on one or more Motor disabled, coasts Reset controller...
Page 142 FAULT CODES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Fault/Event Flash Fault Displayed Likely Cause Likely Resolution Name Code on Digital Event Reset controller, verify software Parameter Out Parameter written outside of is correct, disconnect any fault...
Page 143 FAULT CODES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Vehicle Response Set Conditions Clear Conditions Vehicle completely A parameter has been set outside its Reset controller or return parameter disabled predefined limits within limits...
Page 144 FAULT CODES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Fault/Event Flash Fault Displayed Likely Cause Likely Resolution Name Code on Digital Event VCL Runtime Reflash controller with correct fault Incorrect software Error...
Page 145 FAULT CODES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Vehicle Response Set Conditions Clear Conditions Vehicle completely Application software ceases to run Reset controller disabled due to internal error Incorrect sequence of key switch, Throttle disabled Reapply inputs in correct sequence...
Page 146 FAULT CODES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Service Manual 10017055...
Page 147: Battery Charger User's Guides
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. APPENDIX A BATTERY CHARGER USER’S GUIDES 10017055 Service Manual...
Page 148 APPENDIX A Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. 1 kW Industrial Battery Charger QuiQ Charger - E-Z-GO Product Manual This manual contains important safety and operating instructions for versions of the Delta-Q QuiQ (Model nos.
Page 149 APPENDIX A Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Delta-Q QuiQ Charger Manual Operating Instructions CAUTION: Charger enclosure may be hot during charging. Use hand protection if handling the charger while charging. Extension cords must be 3-wire cord no longer than 30m(100’) at 10AWG or 7.5m(25’) at 16AWG per UL guidelines.
Page 150 APPENDIX A Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Lithium Golf Cart Chargeur de batterie au lithium Battery Charger pour chariot de golf Manuel d’origine de l’utilisateur E-Z-GO ELiTE Charger du Chargeur E-Z-GO ELiTE Original User Manual...
Page 151 APPENDIX A Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Consignes d’entretien Maintenance Instructions Le boîtier en tout modèles de chargeur est conforme à la The enclosure on all charger models meets IP56, making it norme IP56, le protégeant ainsi contre l’infiltration de protected from dust ingress and powerful water jets.
Page 152 APPENDIX A Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Operating Instructions CAUTION: The charger enclosure may be hot during charging. Use hand protection if handling the charger while charging. The extension cord must be a 3-wire cord less than 30m (100’) at 10AWG or 7.5m (25’) at 16AWG per UL guidelines.
Page 153 APPENDIX A Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Mode d’emploi MISE EN GARDE : Le boîtier du chargeur peut devenir chaud pendant le chargement. Utilisez une protection pour les mains si vous manipulez le chargeur pendant le chargement.
Page 154 APPENDIX A Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Troubleshooting Instructions If a fault occurs, count the number of red flashes between pauses and refer to this table: Flashes Cause Solution...
Page 155 APPENDIX A Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Manuel d’origine de l’utilisateur RC900 ELiTE Onboard Charger du Chargeur À bord RC900 ELiTE Original User Manual Le présent manuel contient d’importantes This manual contains important safety and consignes de sécurité...
Page 156 APPENDIX A Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Operating & Maintenance Instructions ™ The charger may become hot during charging. Do not touch the charger when it is charging. ™...
Page 157 Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. NOTICE: Read the following warnings before oper- Remove all jewelry before servicing ating the vehicle: the vehicle. When leaving the vehicle, turn the Do not allow loose clothing or hair to contact any key switch to the OFF position and moving parts.
Page 158 TEXTRON SPECIALIZED VEHICLES, INC. 1451 Marvin Griffin Road Augusta, Georgia 30906 - 3852 CONTACT INFORMATION North America: Dealer: 800-296-4804 Consumer: 877-394-6772 www.trackeroffroad.com Service Parts Manuals and Service Manuals are available from the manufacturer. Copyrighted Material This manual may not be reproduced in whole or in part without the express permission of the manufacturer.

Tracker Off-Road OX EV 2023 Service Manual

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