User Manuals: Tracker Off-Road EViS 2020 ATV

User Manuals: Tracker Off-Road EViS 2020 ATV

Manuals and User Guides for Tracker Off-Road EViS 2020 ATV. We have 1 Tracker Off-Road EViS 2020 ATV manual available for free PDF download: Repair And Service Manual

Tracker Off-Road EViS 2020 Repair And Service Manual

Tracker Off-Road EViS 2020 Repair And Service Manual (154 pages)

Brand: Tracker Off-Road | Category: GPS | Size: 22 MB

Table of Contents

Safety Information B

7
- Safety Information
  5
  - General
    5
  - General Operation
    5
  - Maintenance
    6
  - Ventilation
    6
  - Table of Contents
    7
- General Information and Routine Maintenance
  
  15
  - Serial Number and Pin Plate Location
    15
  - Servicing the Vehicle
    15
  - Routine Maintenance
    16
  - Powertrain Maintenance
    16
  - Brakes
    16
  - Tires
    16
  - Vehicle Cleaning and Care
    16
  - Vehicle Care Products
    17
  - Ops, Canopy Top and Windshield
    17
  - Transporting Vehicle
    17
  - Emergency Electric Park Brake Release
    17
  - Towing a Trailer
    18
  - Prolonged Storage
    18
  - Hardware
    18
  - Torque Specifications
    19
  - Capacities and Replacement Parts
    19
- Safety
  
  21
  - Notices, Cautions, Warnings and Dangers
    21
  - Important Safety Warning
    21
  - Modifications to Vehicle
    21
  - General Maintenance
    21
  - Before Servicing Vehicle
    21
  - Lifting the Vehicle
    22
    
    How to Lift the Vehicle
    22
    
    Lift Front of Vehicle
    23
    
    Lift Rear of Vehicle
    23
    
    Lower Vehicle
    23
- Accelerator
  
  25
  - Accelerator Pedal
    25
    
    Pedal Replacement
    25
- Batteries and Battery Charger
  
  27
  - Safety
    27
  - Battery
    27
    
    Batteries Removal
    28
    
    Battery Installation
    29
  - Battery Maintenance
    29
    
    At each Charging Cycle
    29
    
    Electrolyte Level and Water
    30
    
    Monthly
    30
    
    Temperature Affects Battery Capacity
    30
    
    Cleaning Batteries
    31
    
    Prolonged Storage
    31
    
    AC Voltage
    32
    
    Battery Charging
    32
  - Fault Testing
    32
    
    Hydrometer
    33
    
    Using Hydrometer
    33
  - Battery Charger
    34
    
    Charger Description
    34
    
    Portable Charger Installation
    34
- Body
  
  37
  - General
    37
  - Body Component Replacement
    37
    
    Gauge Panel Replacement
    38
    
    Rocker Panel Replacement
    38
    
    Cowl Replacement
    39
    
    Removal of Headlight Grille Assembly
    39
    
    Instrument Panel Replacement
    40
    
    Rear Fender Replacement
    42
    
    Seat Wrap and Closeout Replacement
    43
    
    Rear Closeout Panel Replacement
    44
    
    Complete Panel Repair
    46
    
    Larger Scratches
    46
    
    Minor Scratches
    46
    
    Painting
    46
  - Brakes
    49
    
    Brake System Inspection
    49
    
    Daily Brake Performance Test
    49
    
    Maintenance
    49
    
    Master Cylinder
    50
    
    Master Cylinder Replacement
    50
    
    Brake Fluid
    51
    
    Brake Pads Replacement
    51
    
    Replacement of Wear Items
    51
    
    Bleeding
    52
    
    Bleeding and Flushing
    52
    
    Rotor Replacement
    52
    
    Bleeding Sequence
    53
    
    Flushing
    53
    
    Brake Pedal Removal and Installation
    54
- Electrical
  
  57
  - Voltage Testing for Batteries
    61
  - Main Harness
    61
    
    Power Supply
    61
    
    Accessory Wiring
    62
    
    Faulty Wire Replacement
    62
    
    Headlight Bulb Replacement (LED)
    62
    
    Tail Light Replacement
    62
    
    Controller
    63
    
    Electronic Speed Control
    63
    
    Rotary Position Sensor
    63
    
    Speed Sensor
    63
    
    Controller Replacement
    64
    
    DC to DC Converter
    65
    
    Solenoid Replacement
    65
    
    Continuity Check
    66
    
    Fault Testing
    66
    
    General
    66
    
    Testing a Switch for Continuity
    66
    
    Testing Battery Voltage
    66
    
    Accesories
    67
    
    Key Switch
    67
    
    State of Charge (SOC) Meter
    67
    
    Testing a Solenoid for Continuity
    67
    
    Rocker Switches
    68
    
    Winch Contactor Connections
    69
- Front CV Shaft, Suspension, and Steering
  
  71
  - Front Suspension
    71
    
    Front Strut Assembly Replacement
    71
Front CV Shaft, Suspension, and Steering

72
- Control Arm Assembly Replacement
  72
- Lower Ball Joint Replacement
  72
- Wheel Bearing Replacement
  73
- Strut Replacement
  74
- Tool List Qty
  
  75
  - Floor Jack
    75
  - Front Axle
    75
    
    CV Shaft Replacement
    75
  - Jack Stands
    75
    
    CV Joint Boot Replacement
    76
    
    Front Differential Replacement
    76
  - Wheel Chocks
    75
- Tool List Qty
  
  76
  - Wheel Chocks
    76
  - Floor Jack
    76
  - Jack Stands
    76
  - Needle Nose Pliers
    76
  - Wrench, 9/16
    76
    
    Steering
    77
    
    Steering Wheel Replacement
    77
    
    Steering Column Replacement
    78
    
    Allen Socket, 5/32
    79
    
    Steering Rack Replacement
    79
  - Socket, 17Mm
    79
  - Ratchet
    79
    
    Maintenance
    80
    
    Tie Rod Installation
    80
    
    Tie Rod Removal
    80
    
    Wheel Alignment
    80
  - Thread Locking Adhesive, Red
    80
- Motor
  
  83
  - General
    83
    
    Motor Brake Installation
    83
    
    Motor Brake Removal
    83
    
    Front Motor Removal
    84
    
    Front Motor Installation
    85
    
    Rear Motor Removal
    86
    
    Motor Tests
    87
    
    Rear Motor Installation
    87
- Seating and Ops
  
  89
  - Seating
    89
    
    Front Seat Back and Support
    89
    
    Front Seat Removal and Installation
    89
    
    Rear Seat Removal and Installation
    89
Seating and Ops

91
- Footrest Removal and Installation
  91
- Seat Belt Removal and Installation
  91
- Seat Cushion Disassembly
  91
- Front Seat Belt Buckle Replacement
  92
- Ratchet
  92
- Rear Seat Belt Buckle Replacement
  92
- Socket, 5/8
  92
- Tool List Qty
  92
- Torque Wrench, Ft Lbs
  92
- Wrench, 5/8
  92
- Rear Axle and Suspension
  
  99
  - Rear Axle
    99
    
    Checking the Lubricant Level
    99
    
    Maintenance
    99
    
    Rear CV Axle Removal
    99
    
    Socket, 5/8
    99
    
    Wrench, 5/8
    99
    
    Differential Removal
    100
  - Assemble in the Reverse Order of Removal
    100
    
    Ft. Lbs. (28 - 34 Nm)
    100
    
    Rear Suspension
    101
    
    Strut Assembly Removal
    101
    
    Strut Assembly Maintenance Items
    102
- Fault Testing
  
  105
  - Suspension and Steering
    105
  - Curtis Controller
    106
    
    Changing Data Value
    106
    
    Favorites
    106
    
    General
    106
    
    Navigation
    106
    
    Main Menu Definitions
    107
    
    Fault Code Chart
    111
    
    Curtis Handheld Diagnostic Tool Function
    119
  - Electrical Fault Testing
    131
    
    Front - Slave and Rear - Master
    131
    
    Controller Location and Mounting Configuration
    132
  - Component Testing
    132
    
    Voltmeter
    132
    
    Fuses - Testing
    133
    
    Key Switch - Testing
    133
    
    Electronic Speed Controller Solenoid - Testing
    134
    
    State of Charge (SOC) Meter - Testing
    134
    
    Electronic Speed Sensor - Testing
    135
    
    Temperature Sensor - Testing
    135
    
    AC Motor Bench Test
    136
- Weather Protection
  
  139
  - General
    139
    
    Transporting Vehicle
    139
  - Canopy Top
    139
    
    Canopy Top Removal
    139
  - Wheels and Tires
    141
  - Wheel and Tire Service
    142
    
    Tire Repair
    142
    
    Wheel Installation
    142
  - Vehicle Specifications
    145
    
    Tracker Evis
    145
- Periodic Service Schedule
  
  147
  - Pss
    147
- Appendix A
  
  149
  - Battery Charger User's Guide
    149

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