Tracker Off-Road EViS 2020 Repair And Service Manual
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Tracker Off-Road EViS 2020 Repair And Service Manual

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REPAIR AND SERVICE MANUAL
TRACKER EViS
10002660-C
Revised Dec 2019
Issued Aug 2019

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Summary of Contents for Tracker Off-Road EViS 2020

  • Page 1 REPAIR AND SERVICE MANUAL TRACKER EViS 10002660-C Revised Dec 2019 Issued Aug 2019...
  • Page 2 SAFETY For any questions about material in this manual, contact an authorized representative. Read and understand all labels on the vehicle. Always replace any damaged or missing labels. Steep hills allow the vehicles to move at faster speeds than speeds on a flat surface. To prevent the loss of vehicle control and possible injury, speeds must be controlled to the maximum level ground speed indicated in the GENERAL SPECIFICATIONS section.
  • Page 3 REPAIR AND SERVICE MANUAL 72V ELECTRIC POWERED VEHICLE TRACKER EViS MODEL YEAR 2020 Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its stability or increase the speed beyond the factory specifications. Such modifications can cause serious personal injury or death. The manufacturer prohibits and dis- claims responsibility for any such modifications or any other alteration which would adversely affect the safety of the vehicle.
  • Page 4 California Proposition 65 WARNING Operating, servicing and maintaining a passenger vehicle or off-road vehicle can expose you to chemicals including phthalates and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm.

  • Page 5: Safety Information

    SAFETY INFORMATION SAFETY INFORMATION This manual has been designed to assist the owner-operator in maintaining the vehicle in accordance with procedures developed by the manufacturer. Adherence to these procedures and fault testing tips will ensure the best possible ser- vice from the product. To reduce the chance of personal injury and/or property damage, the following instructions must be carefully observed: GENERAL Many vehicles are used for a variety of tasks beyond their original intended use;...

  • Page 6: Maintenance

    SAFETY INFORMATION MAINTENANCE ALWAYS: • Replace damaged or missing warning, caution or information labels. • Maintain the vehicle in accordance with the manufacturer’s periodic service schedule. • Ensure that repairs are performed by trained and qualified persons. • Follow the manufacturer’s maintenance procedures. •...

  • Page 7: Table Of Contents

    TABLE OF CONTENTS SAFETY INFORMATION GENERAL ........................III GENERAL OPERATION....................III MAINTENANCE ....................... IV VENTILATION........................IV GENERAL INFORMATION AND ROUTINE MAINTENANCE SERIAL NUMBER AND PIN PLATE LOCATION ............. 1 SERVICING THE VEHICLE....................1 ROUTINE MAINTENANCE....................2 POWERTRAIN MAINTENANCE..................2 BRAKES..........................2 TIRES..........................
  • Page 8 TABLE OF CONTENTS ACCELERATOR ACCELERATOR PEDAL ....................11 Pedal Replacement .....................11 BATTERIES AND BATTERY CHARGER SAFETY ........................... 13 BATTERY ........................13 Batteries Removal ....................14 Battery Installation ....................15 BATTERY MAINTENANCE ..................... 15 At Each Charging Cycle ..................15 Monthly .......................16 Temperature Affects Battery Capacity ..............16 ..........................16 Electrolyte Level and Water ................16 Cleaning Batteries ....................17...
  • Page 9 TABLE OF CONTENTS PAINTING ........................32 Minor Scratches ....................32 Larger Scratches ....................32 Complete Panel Repair ..................32 BRAKES MAINTENANCE ......................35 Daily Brake Performance Test ................35 Brake System Inspection ................... 35 MASTER CYLINDER ...................... 36 Master Cylinder Replacement ................36 Brake Fluid ......................
  • Page 10 TABLE OF CONTENTS General ......................52 Testing Battery Voltage ..................52 Continuity Check ....................52 Testing A Switch for Continuity ................52 Testing A Solenoid for Continuity ............... 53 ACCESORIES......................... 53 Key Switch ......................53 State of Charge (SOC) Meter ................53 Rocker Switches ....................
  • Page 11 TABLE OF CONTENTS Rear Motor Removal ..................72 Rear Motor Installation ..................73 MOTOR TESTS ......................73 SEATING AND OPS SEATING ........................75 Front Seat Removal and Installation ..............75 Front Seat Back and Support ................75 Rear Seat Removal and Installation ..............75 Seat Cushion Disassembly ................
  • Page 12 TABLE OF CONTENTS Main Menu Definitions ..................93 Fault Code Chart ....................97 Curtis Handheld Diagnostic Tool Function ............105 ELECTRICAL FAULT TESTING..................117 Front - Slave and Rear - Master ...............117 Controller Location and Mounting Configuration ..........118 COMPONENT TESTING ....................118 Voltmeter ......................118 Fuses - Testing ....................119 Key Switch - Testing ..................119 State of Charge (SOC) Meter - Testing ............120...
  • Page 13 Notes: 10002660 Repair and Service Manual...
  • Page 14 Notes: Repair and Service Manual 10002660...

  • Page 15: General Information And Routine Maintenance

    GENERAL INFORMATION AND ROUTINE MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. GENERAL INFORMATION AND ROUTINE MAINTENANCE SERIAL NUMBER AND PIN PLATE SERVICING THE VEHICLE LOCATION To prevent severe injury or death, resulting from improper servicing The PIN plate is attached to the frame below the seat techniques, observe the following...

  • Page 16: Routine Maintenance

    GENERAL INFORMATION AND ROUTINE MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. BRAKES INITIAL SERVICE CHART This vehicle is equipped with four wheel hydraulic disc brakes. Check the fluid level at intervals specified (See Item Service Operation PERIODIC SERVICE SCHEDULE on page 133).

  • Page 17: Vehicle Care Products

    GENERAL INFORMATION AND ROUTINE MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. The painted surfaces of the vehicle provide attractive The optional canopy top and optional windshield are appearance as well as durable protection.

  • Page 18: Towing A Trailer

    GENERAL INFORMATION AND ROUTINE MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. PROLONGED STORAGE Carefully remove the wheel chocks in the direction that the vehicle needs to be moved. During periods of storage, the batteries must be main- Turn the key switch to the OFF position after the car tained to prevent discharge.

  • Page 19: Torque Specifications

    GENERAL INFORMATION AND ROUTINE MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. TORQUE SPECIFICATIONS ALL TORQUE FIGURES ARE IN FT. LBS. (Nm) Unless otherwise noted in text, tighten all hardware in accordance with this chart. This chart specifies 'lubricated' torque figures.
  • Page 20 GENERAL INFORMATION AND ROUTINE MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Repair and Service Manual 10002660...

  • Page 21: Safety

    SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. SAFETY NOTICES, CAUTIONS, WARNINGS GENERAL MAINTENANCE AND DANGERS Always use correct service proce- dures. Never perform any service Read the NOTICES, CAUTIONS, WARNINGS and DAN- procedures before reading and GERS in this manual.

  • Page 22: Lifting The Vehicle

    SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. LIFTING THE VEHICLE The batteries must be removed before any service or repairs that Tool List Qty. can cause sparks. Floor Jack ..............1 Never disconnect an active circuit at a battery terminal.

  • Page 23: Lift Front Of Vehicle

    SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Lift Front of Vehicle Put the wheel chocks in front of each rear wheel and behind each rear wheel (Ref. Fig. 2). Place the jack under the center front of the vehicle just behind the bumper (Ref.
  • Page 24 SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Repair and Service Manual 10002660...

  • Page 25: Accelerator

    ACCELERATOR Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. ACCELERATOR Rotary Position Sensor Fig. 1 Accelerator Components ACCELERATOR PEDAL Remove the lock nuts (8) securing the pedal (1) to the mounting bracket.(10).
  • Page 26 ACCELERATOR Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Repair and Service Manual 10002660...

  • Page 27: Batteries And Battery Charger

    BATTERIES AND BATTERY CHARGER Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. BATTERIES AND BATTERY CHARGER SAFETY BATTERY A battery is able to produce electricity as the result of a NOTICE: Always observe the following warnings chemical reaction.

  • Page 28: Batteries Removal

    BATTERIES AND BATTERY CHARGER Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Front of Vehicle Fig. 1 Battery System Batteries Removal Torque Wrench, in. lbs..........1 Putty Knife ..............1 Tool List Qty.

  • Page 29: Battery Installation

    BATTERIES AND BATTERY CHARGER Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Use insulated wrenches to prevent Aerosol containers of battery pro- the possibility of a dropped wrench tector spray must be used with from ‘shorting out’...

  • Page 30: Monthly

    BATTERIES AND BATTERY CHARGER Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Monthly Electrolyte Level and Water • Inspect all wiring for fraying, loose terminals, corro- The correct level of the electrolyte is 1/2” (13 mm) above the plates in each cell (Ref.

  • Page 31: Cleaning Batteries

    BATTERIES AND BATTERY CHARGER Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. To prevent battery damage, be sure that all battery caps are tightly Parts Per Impurity installed. Million The correct cleaning technique is to spray the top and Color...

  • Page 32: Battery Charging

    BATTERIES AND BATTERY CHARGER Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Disconnect the charger connector from the vehicle recep- • The charger connector must be fully inserted into tacle.

  • Page 33: Hydrometer

    BATTERIES AND BATTERY CHARGER Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Hydrometer The electrolyte in a battery is an acid solution which can cause A hydrometer (P/N 50900G1) is used to test the state of severe burns to the skin and eyes.

  • Page 34: Battery Charger

    BATTERIES AND BATTERY CHARGER Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. BATTERY CHARGER Charger Description Electrolyte Temperature The battery charger supplied with the vehicle is a Delta-Q °...
  • Page 35 BATTERIES AND BATTERY CHARGER Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Provide Protection From Elements Do Not Block Louvered Airways NEMA 15 - 5R Grounded AC Receptacle 110 - 120 VAC.
  • Page 36 BATTERIES AND BATTERY CHARGER Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Repair and Service Manual 10002660...

  • Page 37: Body

    BODY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. BODY GENERAL Drill out rivet NOTICE: Hardware that is removed must always be Pop Rivet head only installed in its original position unless otherwise specified.

  • Page 38: Rocker Panel Replacement

    BODY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Rocker Panel Replacement Gauge Panel Replacement Tool List Qty. Tool List Qty. Torx Bit, T30 ..............1 Pry Bar, Small ..............1 Bit Driver..............

  • Page 39: Cowl Replacement

    BODY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Cowl Replacement Removal of Headlight Grille Assembly Tool List Qty. Tool List Qty. 1 Drill ................1 Socket, 10mm..............1 Drill Bit .................

  • Page 40: Instrument Panel Replacement

    BODY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Fig. 7 Headlight Grille Assembly Instrument Panel Replacement Remove the gauge panel (See Gauge Panel Replacement on page 24). Tool List Qty.
  • Page 41 BODY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Front of Vehicle Fig. 8 Instrument Panel (Rear) 10002660 Repair and Service Manual...

  • Page 42: Rear Fender Replacement

    BODY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Front of Vehicle Fig. 9 Instrument Panel (Front) Rear Fender Replacement Assemble in the reverse order of removal using new riv- ets.

  • Page 43: Seat Wrap And Closeout Replacement

    BODY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Front of Vehicle Fig. 10 Fender Replacement Seat Wrap and Closeout Replacement Tool List Qty. Drill ................1 Drill Bit ................. 1 Rivet Gun ..............

  • Page 44: Rear Closeout Panel Replacement

    BODY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Front of Vehicle Front of Vehicle Fig. 12 Seat Wrap Closeout Rear Closeout Panel Replacement Tool List Qty. Ratchet ................ 1 Wrench, 7/16”...
  • Page 45 BODY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Winch Assembly Cable bundle continues towards vehicle rear Winch Yellow wire Fairlead Plow Assembly Torque to 45 - 55 Nm (33.2 - 40.6 ft lbs) Red wire Pull winch wire rope through...

  • Page 46: Painting

    BODY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. PAINTING Use a polishing compound (3M Finesse or automo- tive grade) to renew the gloss and to further blend Follow the paint manufacturer’s recommendations for and transition the newly painted surface.
  • Page 47 BODY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Repair and Service Manual 10002660...
  • Page 48 BODY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Repair and Service Manual 10002660...

  • Page 49: Brakes

    BRAKES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. BRAKES Front of Vehicle Rear Brake Line Front of Vehicle Calliper Master Front Crush Washer Cylinder Brake Line Banjo Bolt Fig.

  • Page 50: Master Cylinder

    BRAKES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Complete brake failure usually indicates a loss of hydrau- DO NOT reuse crush washers. lic fluid pressure. If the brake pedal has a soft feel: When replacing the master cylin- Bleed the brakes to remove air from the brake sys- der, it is likely that brake fluid will...

  • Page 51: Brake Fluid

    BRAKES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Fill the master cylinder with DOT 4 brake fluid and bleed the brake system. (See BLEEDING AND FLUSHING on page 38) After bleeding the brake system, check for leaks along all lines and at the master cylinder.

  • Page 52: Rotor Replacement

    BRAKES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. BLEEDING AND FLUSHING Rotor Replacement NOTICE: Do not turn the rotor (disc brake hub) to Tool List Qty. remove grooves or high spots. Shop Towels.............A/R If the rotor (disc hub) has deep grooves or gouges, it must Hose ................A/R...

  • Page 53: Bleeding Sequence

    BRAKES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Bleeding Sequence be forced into the master cylinder where it can dam- age internal components. Bleed at each caliper in succession beginning with the passenger side rear wheel, which is farthest from the If the brake pedal goes to the floorboard without master cylinder.

  • Page 54: Brake Pedal Removal And Installation

    BRAKES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. BRAKE PEDAL REMOVAL AND INSTALLATION Tool List Qty. Needle Nose Pliers............1 Screwdriver, Flat Head ..........1 Allen Socket, 1/4” ............1 Ratchet ................
  • Page 55 BRAKES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: 10002660 Repair and Service Manual...
  • Page 56 BRAKES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Repair and Service Manual 10002660...

  • Page 57: Electrical

    ELECTRICAL Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. ELECTRICAL Main Harness to Key Switch and Accesories Main Harness to Headlight Front of Vehicle Main Harness to Contactor Main Harness to Taillight Main Harness to Controllers Fig.
  • Page 58 ELECTRICAL Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Fig. 2 Main Harness Wiring Diagram Repair and Service Manual 10002660...
  • Page 59 ELECTRICAL Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Fig. 3 Electrical Schematic 10002660 Repair and Service Manual...
  • Page 60 ELECTRICAL Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Fig. 4 Electrical Schematic (continued) Repair and Service Manual 10002660...

  • Page 61: Voltage Testing For Batteries

    ELECTRICAL Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. VOLTAGE TESTING FOR BATTERIES e. A voltage reading below 11 volts indicates poor battery condition and the vehicle should be Hydrogen gas formed during bat- recharged before proceeding with the test.

  • Page 62: Accessory Wiring

    ELECTRICAL Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Tail light Replacement The use of an incorrect fuse rating can damage electrical components. Tool List Qty. Drill................1 Drill Bit .................1 Rivet Gun ..............1 Drill out the rivets (8).

  • Page 63: Electronic Speed Control

    ELECTRICAL Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. ELECTRONIC SPEED CONTROL Speed Sensor The speed sensor uses a sealed sensor to read the impulses of a ring magnet that is attached to the armature shaft of the motor speed sensor (Ref.

  • Page 64: Controller Replacement

    ELECTRICAL Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Controller Replacement Remove the bolts (21) and flat washers (22)(Ref. Fig. 10). Tool List Qty. Remove the connectors from the controller (24) (Ref. Socket, 7/16..............

  • Page 65: Solenoid Replacement

    ELECTRICAL Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Solenoid Replacement DC to DC Converter Tool List Qty. Tool List Qty. Socket, 7/16” ............... 1 Wrench, 1/4” ..............1 Socket, 3/8”...

  • Page 66: Fault Testing

    ELECTRICAL Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. FAULT TESTING be shown by readings that could be up to one volt less than battery reference voltage (BRV). No reading indicates an “open”...

  • Page 67: Testing A Solenoid For Continuity

    ELECTRICAL Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Testing A Solenoid for Continuity Put one probe on one of the large terminals and the other probe on the second large terminal (Ref. Fig. 14). If the meter shows “0”...

  • Page 68: Rocker Switches

    ELECTRICAL Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Rocker Switches Tool List Qty. Screwdriver, Flathead..........1 Bit Driver..............1 Torx Bit, T30 ..............1 Pliers, Needle Nose............. 1 Disconnect the negative battery cable using an insu- lated wrench.

  • Page 69: Winch Contactor Connections

    ELECTRICAL Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Winch Contactor Connections Slide boots over cables prior to installation, slide boots over studs after installation, Torque to 3 - 4.5 Nm (26.6 - 39.8 in lbs) Connect green wire Push-on terminal Connect red wire ring term from main harness from winch harness to green dot...
  • Page 70 ELECTRICAL Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Repair and Service Manual 10002660...

  • Page 71: Front Cv Shaft, Suspension, And Steering

    FRONT CV SHAFT, SUSPENSION, AND STEERING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. FRONT CV SHAFT, SUSPENSION, AND STEERING FRONT SUSPENSION Remove the front wheel (See WHEEL AND TIRE SERVICE on page 128).

  • Page 72: Control Arm Assembly Replacement

    FRONT CV SHAFT, SUSPENSION, AND STEERING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Assemble in the reverse order of removal. Tighten hardware to torque values specified below. Part of Frame Item Torque Specification...

  • Page 73: Wheel Bearing Replacement

    FRONT CV SHAFT, SUSPENSION, AND STEERING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Wheel Bearing Replacement Assemble in the reverse order of removal using red thread locking adhesive on screws (101). Wheel Chocks..............4 Tighten hardware to torque values specified below.

  • Page 74: Strut Replacement

    FRONT CV SHAFT, SUSPENSION, AND STEERING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Strut Replacement Tool List Qty. Item Torque Specification Wheel Chocks ............. 4 Floor Jack ..............1 14 - 16 ft.

  • Page 75: Front Axle

    FRONT CV SHAFT, SUSPENSION, AND STEERING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. FRONT AXLE NOTICE: When the axle is replaced, the front wheels must be aligned. (See Wheel Alignment on page 66) CV Shaft Replacement Tool List Qty.

  • Page 76: Cv Joint Boot Replacement

    FRONT CV SHAFT, SUSPENSION, AND STEERING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. CV Joint Boot Replacement Remove the front wheel(See WHEEL AND TIRE SERVICE on page 128). Tool List Qty.

  • Page 77: Steering

    FRONT CV SHAFT, SUSPENSION, AND STEERING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. STEERING Do not hit the steering wheel lock nut or the end of the steering shaft directly with the ball peen hammer.

  • Page 78: Steering Column Replacement

    FRONT CV SHAFT, SUSPENSION, AND STEERING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Steering Column Replacement Remove the yoke bolts (44), lock washers, and nuts (46) to release the steering yoke (43) from the steer- Tool List Qty.

  • Page 79: Steering Rack Replacement

    FRONT CV SHAFT, SUSPENSION, AND STEERING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Steering Rack Replacement Tool List Qty. Wrench, 15mm ............1 Needle Nose Pliers............1 Ball Joint Separator .............

  • Page 80: Tie Rod Removal

    FRONT CV SHAFT, SUSPENSION, AND STEERING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Tie Rod Removal Tool List Qty. Floor Jack ..............1 Wheel Chocks ............. 2 Jack Stands ..............
  • Page 81 FRONT CV SHAFT, SUSPENSION, AND STEERING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Item Torque Specification 36 - 40 ft. lbs. (48 - 54 Nm) Counting threads or measuring thread distance are two methods to equalize tie rod length.
  • Page 82 FRONT CV SHAFT, SUSPENSION, AND STEERING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Repair and Service Manual 10002660...

  • Page 83: Motor

    MOTOR Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. MOTOR GENERAL Motor Brake Installation Verify that the seal is in place and that the mounting Do not use the accelerator and bolts pass through the holes without any interfer- motor to hold the vehicle on a hill.

  • Page 84: Front Motor Removal

    MOTOR Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Front Motor Removal Disconnect the negative (-) battery cable with an insulated wrench before removing wires from the motor. A short-circuit of the motor wires can cause an explosion.

  • Page 85: Front Motor Installation

    MOTOR Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. 'CROSS SEQUENCE' Clean the motor coupler with compressed air. Fig. 4 Front Motor Components Front Motor Installation MOTOR WIRING Assemble in the reverse order of removal.

  • Page 86: Rear Motor Removal

    MOTOR Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Rear Motor Removal Tool List Qty. Wrench, 10mm ............1 Insulated Wrench, 9/16” ..........1 Chalk or Paint Pen............1 Socket, 10mm..............

  • Page 87: Motor Tests

    MOTOR Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. 'CROSS SEQUENCE' Clean the motor coupler with compressed air. Fig. 8 Rear Motor Components Rear Motor Installation MOTOR WIRING Assemble in the reverse order of removal.
  • Page 88 MOTOR Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Repair and Service Manual 10002660...

  • Page 89: Seating And Ops

    SEATING AND OPS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. SEATING AND OPS SEATING NOTICE: Complete seat removal and replacement is Lower not necessary in some of the repair procedures. Remove and replace the seat bottom or seat back assembly only if necessary.
  • Page 90 SEATING AND OPS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Remove the bolts (33) and lock washers (34) fasten- ing the seat back (32) to the seat back bracket (28). Remove the lock nuts (31), flat washers (30), and bolts (29) to remove the seat back brackets.

  • Page 91: Seat Cushion Disassembly

    SEATING AND OPS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Seat Cushion Disassembly Remove the bolts (25), flat washers (26), and lock nuts (27) to remove the footrest (24) from the vehicle Tool List Qty.

  • Page 92: Front Seat Belt Buckle Replacement

    SEATING AND OPS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Front of Vehicle Fig. 9 Front Seat Belt Buckle Removal Rear Seat Belt Buckle Replacement Fig. 8 Seat Belt Assembly Tool List Qty.
  • Page 93 SEATING AND OPS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Front of Vehicle Fig. 10 Rear Seat Belt Buckle Removal 10002660 Repair and Service Manual...

  • Page 94: Upper Operator Protection System

    SEATING AND OPS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. UPPER OPERATOR PROTECTION Remove eight bolts (81) and lock nuts (82) that attach the upper OPS frame to the lower OPS frame. SYSTEM Lift the upper OPS off of the vehicle.

  • Page 95: Lower Operator Protection System

    SEATING AND OPS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. LOWER OPERATOR PROTECTION Remove the bolts (101) and lock nuts (103) from the brush guard (100) (Ref. Fig. 12). SYSTEM Remove the bolts (104) and lock nuts (105) to remove the brush guard (100) from the vehicle.

  • Page 96: Ops Lower Weldment Removal And Installation

    SEATING AND OPS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. OPS Lower Weldment Removal and Installa- 11. Have an assistant to support the front of the lower OPS weldment.
  • Page 97 SEATING AND OPS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Fig. 14 Lower OPS Weldment Assemble in the reverse order of removal. Tighten hardware to torques values specified below. Item Torque Specification 124, 126...
  • Page 98 SEATING AND OPS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Repair and Service Manual 10002660...

  • Page 99: Rear Axle And Suspension

    REAR AXLE AND SUSPENSION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. REAR AXLE AND SUSPENSION REAR AXLE Rear CV Axle Removal Tool List Qty. Maintenance Lug Wrench, 3/4” ............1 The rear axle has a plug to check and fill the lubricant Wheel Chocks..............1 level.

  • Page 100: Differential Removal

    REAR AXLE AND SUSPENSION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Front of Vehicle Front of Vehicle Fig. 3 Control Arm and Tie Rod End Attachment Assemble in the reverse order of removal using new lock nuts and cotter pins.

  • Page 101: Rear Suspension

    REAR AXLE AND SUSPENSION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. REAR SUSPENSION Remove the clamp (11) and breather hose (2) and retain them for reuse during installation. NOTICE: Hardware that is removed must always be Remove the four bolts (3) and washers (4) securing installed in its original position unless otherwise...

  • Page 102: Strut Assembly Maintenance Items

    REAR AXLE AND SUSPENSION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Front of Vehicle Fig. 5 Strut Assembly Assemble in the reverse order of removal using new lock nuts.
  • Page 103 REAR AXLE AND SUSPENSION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: 10002660 Repair and Service Manual...
  • Page 104 REAR AXLE AND SUSPENSION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Repair and Service Manual 10002660...

  • Page 105: Fault Testing

    FAULT TESTING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. FAULT TESTING SUSPENSION AND STEERING Condition Possible Cause Correction Incorrect tire pressure Inflate to recommended pressure UNEVEN TIRE WEAR Improper alignment (Incorrect toe in) Align front tires Remove steering column, pinion and...

  • Page 106: Curtis Controller

    FAULT TESTING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. CURTIS CONTROLLER General Use the Curtis handheld programmer for programming, fault testing, tuning, diagnosing and adjusting parameters for the speed controller and auxiliary devices (Fig. 2). Display Soft Keys Screen...

  • Page 107: Main Menu Definitions

    FAULT TESTING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Main Menu Definitions • PROGRAMMING - Shows parameter setting uploads and downloads. • PARAMETERS - Shows vehicle profile setting and •...
  • Page 108 FAULT TESTING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Menu Submenu 1 Submenu 2 Submenu 3 Data Range Default value Current (RMS) 0.0 - 1000.0 ≈1A Modulation Depth 0.0 - 100 0.00% Frequency...
  • Page 109 FAULT TESTING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Menu Submenu 1 Submenu 2 Submenu 3 Data Range Default value Display the Display the Model Number controller controller model number model number...
  • Page 110 FAULT TESTING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Menu Submenu 1 Submenu 2 Submenu 3 Data Range Default value LCD Contract -300 Program Language English English Set Security Code Set user lock code Display fault history of...

  • Page 111: Fault Code Chart

    FAULT TESTING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Fault Code Chart the faults by name. The pair of LEDs built into the controller (one red, one yel- DIAGNOSTICS: Diagnostics information can be obtained low) produce flash codes that display all the currently set by two methods:...
  • Page 112 FAULT TESTING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. 1313 Controller Recover Explanation Possible Cause Code Response When Display 1.External short of phase U,V or W Phase Current 2.Check wiring Controller Vehicle...
  • Page 113 FAULT TESTING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. 1313 Controller Recover Explanation Possible Cause Code Response When Display 1.See monitor menu-Battery: capacitor voltage Capacitor bank Condition 2.
  • Page 114 FAULT TESTING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. 1313 Controller Recover Explanation Possible Cause Code Response When Display Fix the over current cause Digital output 7 (pin and use the Digital Out 7 None: Check...
  • Page 115 FAULT TESTING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. 1313 Controller Recover Explanation Possible Cause Code Response When Display The Proportional driver (pin2) is either Correct 1.Open or short on driver load PD Open or open or shorted.
  • Page 116 FAULT TESTING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. 1313 Controller Recover Explanation Possible Cause Code Response When Display Download correct software 1.Failure to write to EEPROM memory. This Controller operating (OS) and can be caused by EEPROM memory...
  • Page 117 FAULT TESTING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. 1313 Controller Recover Explanation Possible Cause Code Response When Display Condition cleared. HPD/SRO High pedal disable/ Vehicle 1.Verify correct start sequence. Unit must be Correct start Fault static return to off...
  • Page 118 FAULT TESTING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. 1313 Controller Recover Explanation Possible Cause Code Response When Display 1.Motor characterization failed during MC process. See Monitor menu - Controller: motor characterization error for cause: 0=none 1=encoder signal seen, but step size not...

  • Page 119: Curtis Handheld Diagnostic Tool Function

    FAULT TESTING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. 1313 Controller Recover Explanation Possible Cause Code Response When Display Model Number variable, cycles a 1. Model number variable is illegal for check is made to Appropriate Illegal Model...
  • Page 120 FAULT TESTING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. The “Parameters” menu selection does not have a controller program option. The default parameter is 0. “Reset Controller” is the view of the reset controller function. Normal values are 0 or 1.
  • Page 121 FAULT TESTING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. “Solenoid PWM” shows the % of solenoid command. It shows 100% when the controller is on. “Rear Controller” allows access to a sub menu to see rear controller inputs. The front controller is a SLAVE controller, and is controlled by the rear con- troller.
  • Page 122 FAULT TESTING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. “Reverse Switch” “Throttles” is the only sub-menu below the “Rear Controller” sub-menu. This selection indicates throttle voltage range and % of throttle travel. “Raw Primary Throttle”...
  • Page 123 FAULT TESTING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. “Mapped Redundant Throttle” View “Inputs” from the input menu and the sub-menus. “Throttle Command” shows the % of throttle requested at the accelerator pedal.
  • Page 124 FAULT TESTING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. “Interlock” input on or off. The interlock turns on or off with key switch activa- tion. “Analog 2” shows the voltage at analog 2 (pin8). This value changes from 0 – 10V.
  • Page 125 FAULT TESTING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. “Pot Low” shows the voltage at pot low. This value ranges between 0 – 6.25V. The “Battery” sub-menu indicates state of charge (BDI), capacitor voltage, and KSI voltage.
  • Page 126 FAULT TESTING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. “Motor RPM” equals speed in revolutions per minute. “Temperature” is measured in Celsius. “Motorspeed A” shows the motor encoder phase A speed in revolutions per minute.
  • Page 127 FAULT TESTING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. “Modulation Depth” shows the percentage of available voltage being used. Frequency” shows the controller electrical frequency. “Temperature” indicates the internal controller temp. “Regen”...
  • Page 128 FAULT TESTING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. “Controller Temp Cutback” shows the current available as a result of the con- troller temperature cutback function. A value of 100% indicates no cutback in current.
  • Page 129 FAULT TESTING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. “Braking Distance Captured” indicates the distance traveled by the vehicle starting with the vehicle braking (initiated by throttle reversal, brake pot, VCL Brake, or interlock braking) and ending when the motor RPM = 0.
  • Page 130 FAULT TESTING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. The “Programming” menu allows the technician to upload settings from one controller (Save .cpf File) and then to download the same settings to another controller (Restore .cpf File).

  • Page 131: Electrical Fault Testing

    FAULT TESTING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. ELECTRICAL FAULT TESTING Front - Slave and Rear - Master FRONT - SLAVE GND Analog Black 0V or 72V Black CAN Violet Pink...

  • Page 132: Controller Location And Mounting Configuration

    FAULT TESTING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Controller Location and Mounting Configuration Front Rear Motor Motor controller controller Front of Vehicle Fig. 10 Controller Location and Mounting Configuration COMPONENT TESTING resentative only.

  • Page 133: Fuses - Testing

    FAULT TESTING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. NOTICE: To test the components on the gauge panel, the gauge panel has to be removed to access the individual component circuit terminals (See “Gauge Panel Replacement”...

  • Page 134: State Of Charge (Soc) Meter - Testing

    FAULT TESTING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. State of Charge (SOC) Meter - Testing Put the positive (+) meter probe on the F terminal (red w/ blue wire) and the negative probe of DVOM on the A ter- minal (black wire) of the SOC meter (Fig.

  • Page 135: Temperature Sensor - Testing

    FAULT TESTING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Temperature Sensor - Testing NOTICE: If the temperature sensor is faulty, the entire motor assembly must be replaced (See “Front Minimum Value ≈843 Ω...

  • Page 136: Ac Motor Bench Test

    FAULT TESTING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Now place one meter probe on the V-terminal and the other probe on the W-terminal. Full continuity should be observed (Ref. Fig. 22). Fig.
  • Page 137 FAULT TESTING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. NOTICE: If continuity is observed between the case and terminals; a field to motor case short exists. Fig. 24 Terminal and Motor case 10002660 Repair and Service Manual...
  • Page 138 FAULT TESTING Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Repair and Service Manual 10002660...

  • Page 139: Weather Protection

    WEATHER PROTECTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. WEATHER PROTECTION GENERAL If the vehicle is being transported on a trailer at highway speeds, remove the windshield and canopy top and secure the seat bottoms.
  • Page 140 WEATHER PROTECTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Repair and Service Manual 10002660...

  • Page 141: Wheels And Tires

    WHEELS AND TIRES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. WHEELS AND TIRES Tire Style May Vary Lug Nut Dust Cap Front of Vehicle Valve stem should always be to outside of the wheel.

  • Page 142: Wheel And Tire Service

    WHEELS AND TIRES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. WHEEL AND TIRE SERVICE Tire Repair The vehicle is fitted with low-pressure tubeless tires Tool List Qty. mounted on one piece rims.
  • Page 143 WHEELS AND TIRES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: 10002660 Repair and Service Manual...
  • Page 144 WHEELS AND TIRES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Repair and Service Manual 10002660...

  • Page 145: Vehicle Specifications

    VEHICLE SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. VEHICLE SPECIFICATIONS Tracker EViS Item Specification Overall Length 112 in (2824 cm) Overall Width 52 in (132 cm) Overall Height 76 in (193 cm) Wheelbase...
  • Page 146 VEHICLE SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Repair and Service Manual 10002660...

  • Page 147: Periodic Service Schedule

    PERIODIC SERVICE SCHEDULE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. PERIODIC SERVICE SCHEDULE C - CHECK C&A - CHECK & ADJUST CL - CLEAN R - REPLACE REMARKS Tires - Check pressure and inspect condition of tires &...
  • Page 148 PERIODIC SERVICE SCHEDULE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Repair and Service Manual 10002660...

  • Page 149: Battery Charger User's Guide

    APPENDIX A Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. APPENDIX A BATTERY CHARGER USER’S GUIDE 10002660 Repair and Service Manual...
  • Page 150 APPENDIX A Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. QuiQ 1500 Industrial Battery Charger Product Manual This manual contains important safety and operating instructions for Delta-Q QuiQ 1500 chargers.
  • Page 151 APPENDIX A Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Optional Remote Single -LED Display Delta-Q QuiQ 1500 Charger Manual LED Color Indication Green If solid: Charging complete and maintenance mode is active. If flashing: Short: <80% Charge.
  • Page 152 APPENDIX A Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Delta- Q QuiQ 1500 Charger Manual Selecting A Charge Profile Delta-Q’s QuiQ 1500 Charger can store up to 10 charging profiles, also called charge algorithms. This section shows how to identify the default profile and select a new profile using the “tap method.”...
  • Page 153 NOTICE: Read the following warnings before Remove all jewelry before you operating vehicle: service the vehicle. Do not allow loose clothing or hair to contact the When the vehicle is without an moving parts. operator, engage the parking brake, turn the key switch to the Do not touch hot objects.
  • Page 154 Dealer: 800-296-4804 Consumer: 877-394-6772 www.trackeroffroad.com Copyrighted Material This manual may not be reproduced in whole or in part without the express permission of the manufacturer.

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