Toro Reelmaster 7000 Manuals

Manuals and User Guides for Toro Reelmaster 7000. We have 2 Toro Reelmaster 7000 manuals available for free PDF download: Service Manual

Toro Reelmaster 7000 Service Manual (379 pages)

Brand: Toro | Category: Lawn Mower | Size: 27 MB

Revision History
2
Reader Comments
3
Table of Contents
11
General Safety Instructions
12
Before Operating
12
While Operating
12
Maintenance and Service
13
Jacking Instructions
14
Safety and Instruction Decals
15
Product Records
17
Maintenance
17
Equivalents and Conversions
18
Torque Specifications
19
Fastener Identification
19
Using a Torque Wrench with an Offset Wrench
19
Standard Torque for Dry, Zinc Plated and Steel Fasteners (Inch Series)
20
Standard Torque for Dry, Zinc Plated and Steel Fasteners (Metric Series)
21
Other Torque Specifications
22
Conversion Factors
22
Kubota Diesel Engine
23
Specifications
24
General Information
25
Operator's Manual
25
Service and Repairs
26
Air Filter System
26
Exhaust System
28
Fuel System
30
Check Fuel Lines and Connections
31
Drain and Clean Fuel Tank
31
Fuel Tank Removal
31
Fuel Tank Installation
31
Radiator
32
Engine
34
Engine Removal
35
Engine Installation
36
Pump Adapter Plate
38
Specifications
43
General Information
44
Operator's Manual
44
Towing Traction Unit
44
Check Hydraulic Fluid
44
Relieving Hydraulic System Pressure
45
Traction Circuit Component Failure
45
Hydraulic Hoses
46
Hydraulic Hose and Tube Installation
47
Hydraulic Fitting Installation
48
Hydraulic Schematic
50
Hydraulic Flow Diagrams
52
Traction Circuit: Mow Speed (4WD)
53
Traction Circuit: Transport Speed (2WD)
55
Lower Cutting Units
57
Raise Cutting Units
59
Mow Circuit
61
Steering Circuit
63
Engine Cooling Fan Circuit
65
Special Tools
66
Hydraulic Pressure Test Kit
66
Hydraulic Tester (Pressure and Flow)
66
GPM Hydraulic Tester (Pressure and Flow)
67
Hydraulic Hose Kit
67
High Flow Hydraulic Filter Kit
68
Hydraulic Test Fitting Kit
68
Troubleshooting
70
General Hydraulic System Problems
70
Traction Circuit Problems
71
PTO Problems
72
Steering Circuit Problems
73
Lift/Lower Circuit Problems
74
Engine Cooling Fan Circuit Problems
75
Testing
76
Traction Circuit Charge Pressure Test
78
Traction Circuit Relief Pressure Test
80
Traction Circuit Reducing Valve (PR) Pressure Test
82
Piston (Traction) Pump Flow Test
86
Mow Circuit Pressure Test
89
Mow Circuit Relief Pressure Test
91
Cutting Unit Motor Case Drain Leakage Test
92
Gear Pump P1 and P2 Flow (Mow Circuits) Test (Using Tester with Pressure Gauges and
94
Steering Circuit Relief Pressure Test
97
Steering Cylinder Internal Leakage
98
Lift/Lower Circuit Relief Pressure Test
100
Gear Pump P3 Flow (Steering and Lift/Lower Circuits) Test (Using Tester with Pressure
102
Cooling Fan Circuit Test
104
Gear Pump P4 Flow (Cooling Fan Circuit) Test (Using Tester with Pressure Gauges and
106
Adjustments
108
Adjust Control Manifold Relief Valves
108
Service and Repairs
109
General Precautions for Removing and Installing Hydraulic System Components
109
Check Hydraulic Lines and Hoses
110
Flush Hydraulic System
111
Filtering Closed- Loop Traction Circuit
112
Charge Hydraulic System
113
Gear Pump
114
Gear Pump Service
116
Piston (Traction) Pump
118
Piston (Traction) Pump Service
120
4WD/2WD and Filtration/Charge Control Manifolds
122
4WD/2WD Control Manifold Service
124
Filtration/Charge Control Manifold Service
126
Control Manifold Cartridge Valve Service
127
Rear Axle Motor
128
Front Wheel Motors
130
Rear Axle and Front Wheel Motor Service
132
Cutting Reel Motor
133
Cutting Reel Motor Service
134
Mow Control Manifold
138
Mow Control Manifold Service
140
Steering Control Valve
142
Steering Control Valve Service
144
Steering Cylinder
146
Steering Cylinder Service
148
Engine Cooling Fan Motor
150
Engine Cooling Fan Motor Service
152
Fan Control Manifold
154
Fan Control Manifold Service
156
Lift Control Manifold
158
Lift Control Manifold Service
160
Lift Circuit Junction Manifold
162
Front Lift Cylinders
164
Rear Lift Cylinders
166
Lift Cylinder Service (Serial Number below 314000200)
168
Lift Cylinder Service (Serial Number above 314000200)
170
Hydraulic Reservoir
172
Hydraulic Oil Cooler
174
General Information
178
Operator's Manual
178
Toro Electronic Controllers (TEC)
178
CAN--Bus Communications
178
Electrical Drawings
179
Special Tools
180
Dielectric Gel
180
Battery Hydrometer
180
Diagnostic Display
181
Battery Terminal Protector
181
Troubleshooting
182
Verify Diagnostic Display Input Functions
182
Verify Diagnostic Display Output Functions
185
Starting Problems
186
General Run & Transport Problems
187
Cutting Unit Operating Problems
188
Electrical System Quick Checks
189
Battery Test (Open Circuit)
189
Charging System Test
189
Glow Plug System Test
189
Check Operation of Interlock Switches
190
Adjustments
191
Mow/Transport Sensor
191
Cutting Unit Position Sensor
192
Component Testing
193
Ignition Switch
193
Fuses
194
Indicator Lights
195
Hour Meter
196
Temperature Gauge
196
PTO Switch
197
Cutting Unit Lift Switch
198
Headlight Switch
199
Engine Cooling Fan Switch
200
Seat Switch
201
Parking Brake Switch
202
Mow/Transport Sensor
203
Cutting Unit Position Sensor
204
Backlap Switches
205
Glow and Main Power Relays
206
Start Relay
207
Reel Speed Potentiometer
208
Hydraulic Solenoid Valve Coils
209
Traction Neutral Switch
210
Diode Assembly
210
Toro Electronic Controller (TEC)
211
Engine Coolant and Hydraulic Oil Temperature Senders
212
Fuel Pump
213
Fuel Stop Solenoid
214
Engine Temperature Sender
215
Oil Pressure Switch
216
Service and Repairs
217
Battery Storage
217
Battery Care
217
Battery Service
218
Battery Specifications
218
Battery Removal and Installation
218
Battery Inspection and Maintenance
218
Battery Testing
219
Battery Charging
220
Hydraulic Solenoid Valve Coils
221
Axles, Planetaries and Brakes
223
Specifications
224
General Information
225
Operator's Manual
225
Adjustments
226
Planetary Drive Assembly Endplay (OPH−2 Series Planetary Drives)
226
Service and Repairs
228
Brake Assembly
228
Brake Inspection and Repair
232
Planetary Drive Assembly
234
OPH−2 Series Planetary Drive Service
236
VA02 Series Planetary Drive Service
240
Rear Axle Assembly
244
Chapter 4 − Hydraulic System)
244
Rear Axle Service
246
Bevel Gear Case and Axle Case
248
Differential Shafts
252
Axle Shafts
253
Input Shaft/Pinion Gear
254
Differential Gear
256
Pinion Gear to Ring Gear Engagement
259
General Information
262
Operator's Manual
262
Cutting Unit Identification
262
Service and Repairs
264
Steering Column
264
Console Arm
266
Lift Arms for Front Cutting Units (#1, #4 and #5)
268
Lift Arms for Rear Cutting Units (#2 and #3)
270
Operator Seat
272
Operator Seat Service
274
Operator Seat Suspension
276
Hood
278
Specifications
282
General Information
283
Cutting Unit Operator's Manual
283
Special Tools
284
Gauge Bar Assembly
284
Bedknife Screw Tool
284
Handle Assembly
284
Plastic Plug
285
Cutting Unit Kickstand
285
Spline Insert Tool
285
Diameter/Circumference Measuring Tape
286
Turf Evaluator Tool
286
Bedknife Top Angle Indicator and Mount
288
Factors that Can Affect Cutting Performance
289
Adjustments
292
Characteristics
292
Reel Bearing Adjustment (Cutting Units with Painted Side Plates)
293
Leveling Rear Roller
294
Service and Repairs
296
Hydraulic Reel Motor
296
Backlapping
297
Bedbar Assembly
298
Bedknife Replacement and Grinding
300
Bedbar Adjuster Service
302
Reel Assembly
304
Reel Assembly Service (Cutting Units with Painted Side Plates)
308
Reel Assembly
310
Reel Assembly Service (Cutting Units with Aluminum Side Plates)
314
Preparing Reel for Grinding
316
Front Roller
318
Rear Roller
319
Roller Service
320
Roller Service
322
Rear Roller Brush − Optional (Cutting Units with Painted Side Plates)
324
Rear Roller Brush − Optional (Cutting Units with Aluminum Side Plates)
328
Belt Driven Groomer (Optional)
333
Grooming Performance
334
Troubleshooting
335
Groomer Reel Mechanical Problems
335
Adjustments
336
Groomer Height/Depth Adjustment
336
Service and Repairs
337
Groomer Drive Belt Replacement
337
Chapter 8 − Cutting Units)
337
Groomer Plate Assembly
338
Groomer Reel
342
Groomer Reel Service
344
Groomer Pivot Hub
346
Height Adjuster Assembly
348
Grooming Performance
350
Troubleshooting
351
Groomer Reel Mechanical Problems
351
Service and Repairs
352
Gear Box Assembly
354
Idler Assembly
360
Groomer Reel
362
Groomer Reel Service
363
Grooming Brush (Optional)
365
Height Adjuster Assembly
366
Universal Groomer (Optional)
366
Electrical Drawing Designations
370
Hydraulic Schematic
371
Electrical Schematic
372
Main Wire Harness
374
Seat and Console Wire Harness
376
Power Center Wire Harness
378

Toro Reelmaster 7000 Service Manual (315 pages)

Brand: Toro | Category: Lawn Mower | Size: 27 MB

This Page Is Intentionally Blank.

3
- Service Manual
  1
- Table of Contents
  3
- General Safety Instructions 1
  5
- Chapter 1 -- Safety
  
  6
- Chapter 2 -- Product Records and Maintenance
  
  11
  - Maintenance
    11
  - Product Records
    11
  - Equivalents and Conversions
    12
  - Torque Specifications
    13
Chapter 3 Kubota Diesel Engine

17
- General Information
  17
- Kubota Workshop Manual, Diesel Engine
  17
- Chapter 4 -- Hydraulic System
  
  18
  - Service and Repairs
    17
  - Specifications
    17
  - Specifications
    18
  - General Information
    19
    
    Operator's Manual
    19
    
    Service and Repairs 3
    19
    
    Air Filter System
    20
    
    Exhaust System
    22
    
    Fuel System
    24
    
    Check Fuel Lines and Connections
    25
    
    Drain and Clean Fuel Tank
    25
    
    Fuel Tank Installation
    25
    
    Fuel Tank Removal
    25
    
    Radiator
    26
    
    Engine
    28
    
    Engine Removal
    29
    
    Engine Installation
    30
    
    General Information 4
    31
    
    Pump Adapter Plate
    32
    
    Hydraulic Schematic 4
    35
    
    Hydraulic Hoses
    40
  - Hydraulic Schematic
    44
  - Hydraulic Flow Diagrams
    46
    
    Mow Circuit
    55
    
    Steering Circuit
    57
    
    Engine Cooling Fan Circuit
    59
  - Special Tools
    60
    
    Hydraulic Test Fitting Kit
    62
    
    Measuring Container
    63
  - Troubleshooting
    64
  - Testing
    70
    
    Adjustments 4
    77
    
    Steering Cylinder Internal Leakage Test
    92
    
    Service and Repairs 4
    93
  - Adjustments
    102
  - Service and Repairs
    103
    
    General Information 5
    103
    
    Special Tools 5
    106
    
    Gear Pump
    108
    
    Gear Pump Service
    110
  - Eaton Model 72400 Servo Controlled Pis
    114
    
    Rear Axle Motor
    122
    
    Front Wheel Motors
    124
  - EATON MODEL 74318 and 74348 PISTON MOTORS
    126
    
    Cutting Reel Motor Service
    128
    
    Mow Control Manifold
    132
    
    Mow Control Manifold Service
    134
    
    Steering Control Valve
    136
  - Sauer--Danfoss Steering Unit Type Ospm
    138
    
    Steering Cylinder
    140
    
    Steering Cylinder Service
    142
    
    Engine Cooling Fan Motor
    144
    
    Engine Cooling Fan Motor Service
    146
    
    Fan Control Manifold
    148
    
    Fan Control Manifold Service
    150
    
    Lift Control Manifold
    152
    
    Lift Control Manifold Service
    154
    
    Lift Circuit Junction Manifold
    156
    
    Lift Cylinder Service
    162
    
    Hydraulic Reservoir
    164
    
    Hydraulic Oil Cooler
    166
Chapter 5 Electrical System

169
- Electrical System Quick Checks 5
  169
- General Information
  170
  - Operator's Manual
    170
    
    CAN--Bus Communications
    170
    
    Toro Electronic Controllers (TEC)
    170
- Electrical Drawings
  171
- Special Tools
  172
  - Diagnostic Display
    173
- Troubleshooting
  174
  - Verify Diagnostic Display Input Functions
    174
    
    Verify Diagnostic Display Output Functions
    177
    
    Starting Problems
    178
    
    Adjustments 5
    179
    
    General Run & Transport Problems
    179
    
    Cutting Unit Operating Problems
    180
- Electrical System Quick Checks
  181
  - Battery Test (Open Circuit)
    181
    
    Charging System Test
    181
    
    Glow Plug System Test
    181
    
    Check Operation of Interlock Switches
    182
- Adjustments
  183
  - Mow/Transport Sensor
    183
    
    Component Testing 5
    183
    
    Cutting Unit Position Sensor
    184
- Component Testing
  185
  - Ignition Switch
    185
    
    Service and Repairs 5
    185
    
    Fuses
    186
    
    Indicator Lights
    187
    
    PTO Switch
    189
    
    Cutting Unit Lift Switch
    190
    
    Headlight Switch
    191
  - Engine Cooling Fan Switch
    192
  - Seat Switch
    193
  - Parking Brake Switch
    194
  - Mow/Transport Sensor
    195
  - Cutting Unit Position Sensor
    196
  - Backlap Switches
    197
  - Glow and Main Power Relays
    198
  - Start Relay
    199
  - Reel Speed Potentiometer
    200
  - Hydraulic Solenoid Valve Coils
    201
  - Traction Neutral Switch
    202
  - Diode Assembly
    202
  - Toro Electronic Controller (TEC)
    203
  - Engine Coolant and Hydraulic Oil Temperature Senders
    204
  - Specifications 6
    204
  - Fuel Pump
    205
  - Fuel Stop Solenoid
    206
  - Engine Temperature Sender
    207
  - Oil Pressure Switch
    208
- Service and Repairs
  209
  - Battery Storage
    209
  - Battery Care
    209
  - Battery Service
    210
    
    Battery Inspection and Maintenance
    210
    
    Battery Removal and Installation
    210
    
    Battery Specifications
    210
    
    Battery Testing
    211
    
    Battery Charging
    212
  - Hydraulic Solenoid Valve Coils
    213
Chapter 6 Axles, Planetaries and Brakes

215
- General Information 6
  215
- Specifications
  216
- General Information
  217
  - Operator's Manual
    217
- Service and Repairs
  218
  - Brake Assembly
    218
    
    Brake Inspection and Repair
    220
    
    Planetary Wheel Drive Assembly
    222
    
    Planetary Wheel Drive Service
    224
    
    Rear Axle Assembly
    228
    
    Rear Axle Service
    230
    
    Bevel Gear Case and Axle Case
    232
    
    Differential Shafts
    236
    
    Axle Shafts
    237
    
    Input Shaft/Pinion Gear
    238
    
    Differential Gear
    240
    
    Pinion Gear to Ring Gear Engagement
    243
Chapter 7 Chassis

245
- General Information
  246
  - Cutting Unit Identification
    246
  - Operator's Manual
    246
- Service and Repairs
  248
  - Steering Column
    248
  - Console Arm
    250
  - Lift Arms for Front Cutting Units (#1, #4 and #5)
    252
- Chapter 8 - - DPA Cutting Units
  
  253
  - Lift Arms for Rear Cutting Units (#2 and #3)
    254
    
    Operator Seat
    256
    
    Operator Seat Service
    258
    
    Operator Seat Suspension
    260
    
    Hood
    262
Chapter 8 Dpa Cutting Units

265
- Specifications 8
  265
- Specifications
  266
- General Information
  267
  - Cutting Unit Operator's Manual
    267
- Special Tools
  268
- Factors that Can Affect Cutting Performance
  272
  - Repair Information
    272
- Set up and Adjustments
  275
  - Characteristics
    275
  - Reel Bearing Adjustment
    276
  - Service and Repairs 8
    276
  - Leveling Rear Roller
    277
- Service and Repairs
  278
  - Hydraulic Reel Motor
    278
  - Cutting Unit Removal and Installation
    279
- Backlapping
  280
- Bedbar Assembly
  282
- Bedbar Adjuster Service
  284
- Bedknife Replacement and Grinding
  286
- Reel Assembly Removal and Installation
  288
  - Reel Assembly Installation
    289
  - Reel Assembly Removal
    289
- Reel Assembly Service
  292
- Preparing Reel for Grinding
  294
- Front Roller
  296
- Rear Roller
  297
- Roller Service
  298
- Chapter 9 -- Foldout Drawings
  
  305
  - Electrical Schematic
    305
  - Hydraulic Schematic
    305
  - Wire Harness Drawings
    305
    
    Electrical Schematic 9
    308

Toro Categories

Lawn Mower Lawn Mower Accessories Snow Blower Lawn and Garden Equipment Utility Vehicle

More Toro Manuals

Toro Reelmaster 7000 Manuals

Toro Reelmaster 7000 Service Manual (379 pages)

Table of Contents

Toro Reelmaster 7000 Service Manual (315 pages)

Table of Contents

This Page Is Intentionally Blank.

Chapter 1 -- Safety

Chapter 2 -- Product Records and Maintenance

Chapter 3 Kubota Diesel Engine

Chapter 4 -- Hydraulic System

Chapter 5 Electrical System

Chapter 6 Axles, Planetaries and Brakes

Chapter 7 Chassis

Chapter 8 - - DPA Cutting Units

Chapter 8 Dpa Cutting Units

Chapter 9 -- Foldout Drawings

Related Products

Toro Categories