Related Manuals for Toro 30455TS
Summary of Contents for Toro 30455TS
- Page 1 Form No. 3327-466 ® Groundsmaster ® 455-D Traction Unit Model No. 30455TS—Serial No. 220000201 and Up Operator’s Manual English (GB)
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Page 2: Table Of Contents
Table of Contents Table of Contents Maintenance Greasing (Fig. 18–26) Introduction Minimum Recommended Maintenance Intervals 23 General Air Cleaner Maintenance Safety Servicing the Air Cleaner Sound & Vibration Levels Engine Oil and Filter Fuel System Symbol Glossary Engine Fan Belt Engine Timing Belt Specifications Changing Hydraulic Oil... -
Page 3: Introduction
Warning signals a hazard that may cause serious injury additional information, contact an Authorized Service or death if the recommended precautions are not Dealer or Toro Customer Service and have the model followed. and serial numbers of your product ready. -
Page 4: Safety
A free replacement manual is available by sending the complete model and serial number to: Sit on the seat when starting and operating the machine. The Toro Company 8111 Lyndale Avenue South 10. Before starting the engine: Minneapolis, Minnesota 55420. - Page 5 Do not resume mowing until area is cleared. 31. If major repairs are ever needed or assistance is desired, contact an authorized Toro distributor. 22. Do not touch engine, muffler or exhaust pipe while...
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Page 6: Sound & Vibration Levels
DO NOT remove ballast weight at any time. To assure optimum performance and continued safety certification of the machine, use genuine Toro replacement parts and accessories. Replacement parts and accessories made by other manufacturers may result in non-conformance with the safety standards, and the warranty may be voided. -
Page 7: Symbol Glossary
Symbol Glossary Caustic liquids, Poisonous Electrical shock, High pressure High pressure High pressure Crushing of Crushing of chemical burns to fumes or toxic electrocution fluid, injection spray, erosion of spray, erosion of fingers or hand, toes or foot, force fingers or hand gases, asphyxiation into body flesh... - Page 8 Consult technical Fasten seat Safety alert Outline safety Read operator’s Fire, open light Eye protection manual for proper belts triangle alert symbol manual and smoking must be worn service prohibited procedures Head protection Hearing Caution, toxic First aid Flush with water Engine Transmission Hydraulic system must be worn...
- Page 9 n/min Engine start Engine stop Engine failure/ Engine rotational Choke Primer (start aid) Electrical preheat Transmission malfunction speed/frequency (low temperature start aid) N H L F Transmission Transmission Transmission Clutch Neutral High Forward oil pressure oil temperature failure/malfunction Reverse Hydraulic oil Hydraulic oil Second gear Hydraulic oil...
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Page 10: Specifications
Steering System: Automotive type, full power. Specifications Brakes: Totally enclosed, non asbestos, dry multi-disc 14.3 cm individual wheel and parking brakes on front traction wheels. Brakes controlled by individual pedals Traction Unit operated by the left foot. Dynamic braking through closed-loop hydrostatic drive. - Page 11 Optional Equipment Broom Kit Contact Your Local Toro Distributor Snowthrower Contact Your Local Toro Distributor Roll-Over Protection Kit, Contact Your Local Toro Distributor (Standard on Model 30455) 4-Post Canopy KitContact Your Local Toro Distributor Spark Arrestor Muffler Part No. 94-5637 Segmented Wheel Kit, Part No.
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Page 12: Before Operating
The oil level must always be in the notch and add a 50/50 mixture of water and Peugeot area on the dipstick. recommended anti-freeze (Toro Part No. 93-7213). Do not use water only or alcohol/ methanol- based coolants. Important Do not remove the black plastic cap on the degasser tank. -
Page 13: Check Hydraulic Circuit Oil
(maximum) of the sight gauge. can be cross referenced to find an equivalent to the DO NOT OVER FILL. products listed. Toro will not assume responsibility for damage caused by improper substitutions, so use only Important : To prevent system contamination,... -
Page 14: Check The Front Axle Oil Level
clean the tops of hydraulic oil containers before puncturing. Make sure the pour spout and funnel are clean. Install the reservoir cap, close the hood and secure the latch. Figure 6 1. Access panel Screw the dipstick filler cap finger-tight onto the filler neck. -
Page 15: Check Bi-Directional Clutch Lubricant
Figure 8 1. Vent/fill plug 2. Check plug (3) Figure 10 1. Clutch housing 2. Check/fill plug 3. Drain plug Check Tire Pressure The tires are over-inflated for shipping. Therefore, release some of the air to reduce the pressure. Correct air pressure in the front and rear tires is 138 kPa (20 psi). -
Page 16: Controls
engine must be running to lower the cutting unit. When Controls wing cutting units are raised higher than 15°, their blades automatically disengage. To lower the cutting unit, just touch the levers momentarily. Cutting Unit Engagement Switch (Fig. 11)—Used to start and stop cutting unit operation. - Page 17 To stop, reduce foot pressure on the traction pedal and allow it to return to the center position. On extreme downhill slopes, apply pressure to REVERSE side of the pedal, or operate with heel on REVERSE and toe on FORWARD portion of the pedal. Figure 14 1.
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Page 18: Operation
Operation Starting and Stopping Sit on the seat and keep your foot off the traction pedal. Assure the parking brake is engaged, the traction pedal is in NEUTRAL and the cutting unit engagement switch is in the DISENGAGED position. Figure 16 1. -
Page 19: Operating Characteristics
Another characteristic to consider is the operation of the CAUTION brake pedals. The brakes can be used to help turn the machine. However, use them carefully, especially on The interlock switches are for the operator’s soft or wet grass because the turf may be torn protection, so do not disconnect them. -
Page 20: Operating Tips
or the cutting unit. the housing by uncut grass. Try to have one side of the mower housing free from uncut grass, allowing air to be Use extra care when operating the machine on drawn into housing. When making an initial cut through slopes. -
Page 21: Maintenance
Maintenance Service Interval Chart CHECK/FILL Engine oil level/fill Hydraulic oil level/fill Front axle oil level/fill Rear axle oil level A. Fill B. Check (2) Coolant level/fill Fuel diesel only Grease points (23) Radiator screen Air filter service indicator Water separator/fuel filter Battery Fan belt Tire pressure... -
Page 22: Greasing (Fig. 18-26)
Greasing (Fig. 18–26) The traction and cutting units have grease fittings that must be lubricated regularly with No. 2 General Purpose Lithium Base Grease. If the machine is operated under normal conditions, lubricate all grease fittings after every 25 hours of operation. Lubricate all grease fittings immediately after every washing, regardless of interval listed. - Page 23 Fig. 25 Fig. 23 Fig. 24 Fig. 26...
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Page 24: Minimum Recommended Maintenance Intervals
Minimum Recommended Maintenance Intervals Maintenance Procedure Maintenance Interval & Service Every Every Every Every Every Inspect the air filter, dust cup and baffle 800 hours Lubricate all grease fittings hours hours hours hours Check cutting unit gear box oil level ‡... -
Page 25: General Air Cleaner Maintenance
WARNING Before servicing or making adjustments to the machine, stop the engine and remove the key from the switch. General Air Cleaner Maintenance Check air cleaner body for damage that could possibly cause an air leak. Replace a damaged air cleaner body. -
Page 26: Engine Oil And Filter
Compressed Air Method A. Blow compressed air from inside to the outside of dry filter element. Do not exceed 689 kPa (100 psi) to prevent damage to the element. B. Keep the air hose nozzle at least 5cm from the filter and move the nozzle up and down while rotating the filter element. -
Page 27: Engine Cooling System
comes first. DANGER Unscrew the bottom filter cap from the filter Because diesel fuel is highly flammable, use assembly. Remove the cap, gaskets, O-ring and caution when storing or handling it. Do not filter from the assembly. Note the position of the smoke while filling the fuel tank. -
Page 28: Engine Fan Belt
800 operating hours. If oil B. After every 2 years or 1500 hours, drain and becomes contaminated, contact your local TORO flush the cooling system. Add anti-freeze distributor because the system must be flushed. (refer to Check the Cooling System, p 11). -
Page 29: Replacing The Hydraulic Filter
Only the Toro replacement filter (Part No. 86-3010) can be used in the hydraulic system. Check hydraulic lines and hoses daily for leaks, kinked lines, loose mounting supports, wear, loose fittings,... -
Page 30: Hydraulic System Test Ports
The test ports are used to test the hydraulic circuits. Check all pressures when engine is at full speed and hydraulic oil is at normal operating temperature. Contact your local Toro distributor for assistance. Traction forward and reverse have a normal relief setting of approximately 41,000 kPa (6000 psi). -
Page 31: Changing Front Axle Lubricant
Park the machine on a level surface, shut the Position the machine on a level surface. engine off and move shift lever to HI. Depress only the left brake pedal and engage the parking Clean the area around the drain plug (Fig. 44). brake. -
Page 32: Changing Bi-Directional Clutch Lubricant
Rear Wheel Toe In After every 800 operating hours or annually, check rear wheel toe-in. Measure center-to-center distance (at axle height) at the front and rear of the steering tires. Front measurements must be within 3 mm of each other. To adjust 4-wheel drive models (Fig. -
Page 33: Adjusting The Pto Belt
pedal. Tighten the flange screws and flange nuts. Reinstall the belt cover with screws previously removed. Figure 48 1. Brake rod adjuster Figure 50 1. PTO belt Adjusting the PTO Belt 2. Adapter plate 3. Square hole Re-tension the PTO belt (Fig. 49) initially after the first 10 hours of operation;... -
Page 34: Battery Care
Rinse with clear water. Coat the battery posts and cable connectors with Grafo 11 2X Lightly sand and use touch-up paint on painted (skin-over) grease (Toro Part No. 505-47) or petroleum areas that are scratched, chipped, or rusted. Repair jelly to prevent corrosion. -
Page 35: Cutting Unit
10. Check anti-freeze protection and add a 50/50 solution of water and Peugeot recommended anti- freeze (Toro part No. 93-7213) as needed for expected minimum temperature in your area. Cutting Unit Check blades and tighten blade bolts to 115–149Nm (85-110 ft-lb.).