TM RACING 530 Manuals

Manuals and User Guides for TM RACING 530. We have 1 TM RACING 530 manual available for free PDF download: Workshop Manual

TM RACING 530 Workshop Manual

TM RACING 530 Workshop Manual (76 pages)

4 STROKE ENGINE

Brand: TM RACING | Category: Engine | Size: 6 MB

Table of Contents

Table of Contents
5
1 Adjustments/Replacements

11
- Adjusting Valves Play (With Cold Engine)
  12
- Camshafts Re-Mounting
  16
- Engine Oil And Filter Change
  20
- Metal Filter Check And Cleaning
  22
- Standard Clutch Replacement
  23
- Slipper Clutch Replacement
  25
  - Disc Pack Removal
    25
  - Discs Replacement And Re-Mounting Of Clutch
    27
  - Timing
    32
2 Engine Disassembly

33
- Engine Components Layout
  34
- Pinion Removal
  35
- Head
  36
- Head Removal
  36
- Head Dismantling
  37
- Head Re-Assembly
  39
- Head Re-Mounting
  40
- Cylinder And Piston
  42
- Cylinder And Piston Removal
  42
- Strap And Oil Scraper Replacement And Mounting
  43
- Cylinder And Piston Coupling
  43
- Cylinder And Piston Re-Mounting
  43
- Compression Check
  45
- Temperature Sensor Replacement
  46
- Pinion Protection Removal
  46
- Clutch
  47
- Clutch Actuator Removal With Command Rod
  47
- Actuator Dismantling
  47
- Actuator Re-Mounting
  47
- Gear Sensor
  48
- Flywheel Removal
  48
- Flywheel Cover
  48
  - Stator
    49
  - Pick-Up
    49
  - Rotor
    50
  - Starter Motor
    52
  - Dismantling
    52
  - Re-Mounting
    53
  - Water Pump
    55
  - Transmission Guard
    57
  - Bearing And Water Pump Oil Seal Removal
    58
  - Kick Start Seal Removal
    58
  - Transmission Cover Re-Assembly
    58
  - Idle Kick Starter Removal (Only K.s.)
    60
  - Starter Dismantling
    60
  - Starter Re-Mounting
    61
  - Idle Starter Re-Mounting
    61
  - Drum And Clutch Bell
    62
  - Disassembly
    62
  - Re-Assembly
    63
  - Transmission Side Counter Gears
    65
  - Crankshaft Gear Removal
    67
  - Oil Pump Removal
    68
  - Gearbox Command Shaft Removal
    70
  - Ratchet-Holder Gear Removal
    70
  - Semicase
    72
- Aperture
  72
- Re-Assembly
  73
- Crankshaft, Gearbox, Gears Drum
  73
- Components Position
  73
- Crankshaft Removal
  73
- Gear Shafts Removal
  73
- Primary Shaft, Gear Sequence
  75
- Secondary Shaft, Gear Sequence
  75
- Gears Drum Removal
  75
- Ratchet Removal
  75
- Bearings Replacement
  76
- Components Re-Mounting
  76

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