TM RACING 250 EN Engines & Parts Manuals

Manuals and User Guides for TM RACING 250 EN Engines & Parts. We have 1 TM RACING 250 EN Engines & Parts manual available for free PDF download: Workshop Manual

TM RACING 250 EN Workshop Manual

TM RACING 250 EN Workshop Manual (72 pages)

2 STROKE ENGINE

Brand: TM RACING | Category: Engine | Size: 4 MB

Table of Contents

Table of Contents
5
1 Adjustments/Replacements

13
- Engine Oil and Filter Change
  14
- Standard Clutch Replacement
  15
2 Engine Disassembly

19
- Engine Components Layout (MX-Smx)
  20
- Engine Components Layout (En-Smr)
  21
  - Removing the Pinion Cover
    22
  - Pinion Removal
    22
  - Temperature Sensor Removal
    23
  - Head Removal
    23
  - Injectors DISASSEMBLY (EN-SMR)
    24
    
    Disassembly
    24
    
    Reassembly
    25
  - Cylinder and Piston
    25
    
    Cylinder and Piston Removal
    25
    
    Ring Replacement and Assembly
    27
    
    Strap Mounting
    28
    
    Piston Replacement
    28
    
    Piston Replacement with Intact Cylinder
    28
    
    Piston Replacement with Cylinder to be Machined
    29
    
    Cylinder Replacement
    29
    
    Cylinder and Piston Re-Mounting
    29
  - Checking the Squish
    30
  - Drain Valve Removal / Revision
    32
    
    Dismantling the Lever (5)
    34
    
    Refitting the Lever (5)
    35
    
    Reassembly of the Valve (13)
    35
    
    Valve Height Adjustment in Closed Position
    37
  - Reed Valve Pack
    38
  - Clutch
    40
    
    Clutch Actuator Removal
    40
    
    Actuator Dismantling
    40
  - Gear Sensor
    40
  - Flywheel Removal
    41
    
    Flywheel Cover
    41
    
    Stator
    42
    
    Pick-Up
    42
    
    Rotor
    42
  - Starter Motor
    44
    
    Disassembly
    44
    
    Re-Mounting
    44
  - Water PUMP
    46
    
    Replacing the Sealing Gasket
    46
    
    Water Pump Removal
    47
    
    Reassembling the Water Pump
    49
- Transmission Guard
  50
  - Transmission Cover Re-Assembly
    51
  - Idle Kick Starter Removal (Only K.s.)
    52
  - Starter Dismantling
    52
  - Re-Mounting
    52
- Drum and Clutch Bell
  53
  - Disassembly
    53
  - Re-Mounting
    54
- Transmission Side Counter Gears
  56
- Semicase
  63
  - Opening
    63
  - Re-Assembly
    64
  - Crankshaft, Gearbox, Gears Drum
    66
  - Components Position
    66
  - Crankshaft Removal
    66
  - Gear Shafts Removal
    66
  - Primary Shaft, Gear Sequence
    67
  - Secondary Shaft, Gear Sequence
    68
  - Bearings Replacement
    68
  - Components Re-Mounting
    69

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