TM RACING 530F EN Manuals

Manuals and User Guides for TM RACING 530F EN. We have 1 TM RACING 530F EN manual available for free PDF download: Use And Maintenance Manual

TM RACING 530F EN Use And Maintenance Manual (104 pages)

4 STROKES

Brand: TM RACING | Category: Motorcycle | Size: 10 MB

Table of Contents
6
Identification of the Vehicle
9
Position of the Serial Numbers and Codes
10
Frame Serial Number
10
Engine Serial Number
10
Kayaba Fork Code
10
TM Shock Absorber Code
10
Control Components
11
Handlebar Controls
12
Hydraulic Clutch Lever
12
Manual Decompression Lever (ALL 530F)
12
NISSIN Pump Front Brake Lever (EN/MX)
12
BREMBO Radial Pump Front Brake Lever (SMR/SMM)
12
ACCOSSATO Radial Pump Front Brake Lever (SMX)
13
Throttle
13
Combination Switch (EN)
13
Dimmer Switch (SMR/SMM)
14
Starter and Kill Switch (EN/SMR/SMM)
14
Key Ignition Switch (SMR/SMM)
15
Start Engine Button (MXE.S./SMXE.S.)
15
Engine Stop Button (MX/SMX)
15
Map Selection Switch (ALL 250Fi - ALL 450Fi)
15
Instruments
16
Digital Electronic Speedometer (EN)
16
Digital Electronic Speedometer (SMR/SMM)
16
Pedal Controls
17
Gear Shifting Pedal
17
Kick Starter
17
Rear Brake Pedal
17
Side Stand
17
Fastener for off Road Routes
17
Other Controls
18
Steering Lock (EN/SMR/SMM)
18
Tank Cap
18
Fuel Tap (450F SMR/SMM - ALL 530F)
18
Choke Lever (250Fi en - 450Fi EN)
19
Choke Lever (250Fi MX/SMX - 450Fi MX/SMX)
19
Choke Lever (250Fi SMR/SMM - 450Fi SMR/SMM)
19
Cold Start Knob (450F SMR/SMM - ALL 530F)
19
Hot Start Knob (450F SMR/SMM - ALL 530F)
19
Idle Adjustment Knob (ALL 250Fi - ALL 450Fi)
20
Idle Adjustment Knob (450F SMR/SMM - ALL 530F)
20
Use Instructions
21
General Warnings
22
Indications for Commissioning
22
Safety Standards
22
Adjusting Suspensions
23
Fork Compression Adjustment
23
Fork Rebound Adjustment
23
Varying Pre-Load and Replacing Fork Springs
24
Shock Absorber Compression Adjustment
24
Shock Absorber Rebound Adjustment
25
Varying Pre-Load and Replacing Shock Absorber Spring
26
Base Suspension Setting Based on the Weight of the Rider
28
Adapting Fork Base Calibration
28
Adapting Shock Absorber Base Calibration
28
Checking Shock Absorber Static Sag
29
Checking Shock Absorber Rider Sag
29
Preliminary Checks
30
Engine Oil Level
30
Fuel Level
30
Transmission Chain
30
Tyres
30
Brakes
30
Flexible Cable Controls
30
Coolant
30
Lights and Accessories Electrical System
30
Luggage
30
Break-In
31
Break-In Instructions
31
Cold Start
32
Cold Start (ALL 250Fi - ALL 450Fi)
32
Cold Start (450F SMR/SMM - ALL 530F)
32
Hot Start
33
Hot Start (ALL 250Fi - ALL 450Fi)
33
Hot Start (450F SMR/SMM - ALL 530F)
33
Start in the Event of a Fall (250Fi EN/MX/SMX - 450Fi EN/MX/SMX)
34
Start in the Event of a Fall (530F EN/MX/SMX)
34
Running
35
Setting off
35
Accelerating, Shifting Gears, Slowing down
35
Braking
35
Stopping
36
Stopping and Parking
36
Using the Side Stand
36
Refilling
37
Filling Fuel Tank
37
Cleaning and Storage
38
Washing
38
Precautions for Winter Use
38
Storage
38
Maintenance
39
Maintenance Schedule
40
250Fi EN/SMR/SMM Maintenance Table
40
250Fi MX/SMX Maintenance Table
42
450Fi en - 450Fi+F SMR/SMM - 530F EN/SMR/SMM Maintenance Table
44
450Fi MX/SMX - 530F MX/SMX Maintenance Table
46
Chassis Maintenance
48
Checking Steering Bearings and Adjusting Play
48
Bleeding Telescopic Fork
49
Cleaning Telescopic Fork Dust Seal
49
Rear Suspension Linkage
50
Checking Chain Tension
50
Correcting Chain Tension (EN/MX/SMR/SMX)
50
Correcting Chain Tension (SMM)
51
Chain Maintenance
51
Chain Wear
51
Hydraulic Clutch Pump
52
Bleeding Hydraulic Clutch
52
Basic Indications for TM Disc Brakes
53
NISSIN Front Brake Pump (EN/MX)
54
BREMBO Radial Front Brake Pump (SMR/SMM)
55
ACCOSSATO Radial Front Brake Pump (SMX)
56
Checking Front Brake Pads
56
Replacing Front Brake Pads
57
Changing Base Position of Rear Brake Pedal
58
Checking Rear Brake Fluid Level
58
Topping up Rear Brake Fluid
58
Checking Rear Brake Pads
59
Replacing Rear Brake Pads
59
Disassembling and Assembling Front Wheel
59
Disassembling and Assembling Rear Wheel (EN/MX/SMR/SMX)
60
Disassembling and Assembling Rear Wheel (SMM)
61
Checking Spoke Tension
61
Tyres, Tyre Pressure
62
Checking Speedometer Magnetic Sensor Distance (EN/SMR/SMM)
62
Fuel Tank
63
Battery (All Models with E.S.)
65
Charging the Battery
65
Charging the Battery
66
Recharge Fuse (All Models with E.S.)
66
System Fuse (All Models with E.S.)
66
Accessory Fuse (EN/SMR/SMM)
66
Halogen Headlight (EN)
66
Halogen Headlight (SMR)
67
Cyclope" Headlight (SMM)
68
LED Taillight (EN)
69
Standard Taillight (SMR/SMM)
69
Turn Signal (EN/SMR/SMM)
69
Engine Maintenance
70
Cooling
70
Checking Coolant Level
70
Draining, Filling and Bleeding Cooling System
71
Replacing Exhaust Silencer Packing Material
71
Cleaning Air Filter
72
Checking Manual Decompressor Adjustment (ALL 530F)
73
Adjusting Throttle Control Cables
73
Adjusting Idle Speed (ALL 250Fi - ALL 450Fi)
74
Adjusting Idle Speed (450F SMR/SMM - ALL 530F)
75
Fuel Pressure (ALL 250Fi - ALL 450Fi)
75
Basic Indications on Fuel Wear (450F SMR/SMM - ALL 530F)
75
Checking Fuel Level (Float Height) (450F SMR/SMM - ALL 530F)
76
Draining Carburettor Bowl (450F SMR/SMM - ALL 530F)
76
Oil Circuit (ALL 250Fi)
77
Oil Circuit (ALL 450FI+F - ALL 530F)
77
Maintenance
77
Checking Engine Oil Level (ALL 250Fi)
78
Checking Engine Oil Level (ALL 450Fi+F - ALL 530F)
78
Changing Engine Oil and Filter (ALL 250Fi)
79
Changing Engine Oil and Filter (ALL 450Fi+F - ALL 530F)
80
Diagnosis
81
DIAGNOSIS (ALL 250Fi - ALL 450Fi)
82
PDA (PALMTOP COMPUTER) (ALL 250Fi - ALL 450Fi)
86
Technical Data
87
Chassis Technical Data
88
Chassis Technical Data (250Fi/450Fi/530F EN/MX)
88
250Fi/450Fi/530F SMX)
88
Chassis Tightening Torques
89
Engine Technical Data
90
Engine Technical Data (ALL 250 Fi - ALL 450Fi+F)
90
Engine Technical Data (ALL 530F)
91
Engine Tightening Torques
92
Programmed Control Units (ALL 250Fi - ALL 450Fi)
93
Keihin Carburettor Setting (450F SMR/SMM - ALL 530F)
93
Wiring Diagrams
95
Lights and Accessories Wiring Diagram (En/Smr/Smm)
96
ENGINE WIRING DIAGRAM (250Fi MX/SMX - 450Fi MX/SMX)
97
ENGINE WIRING DIAGRAM (250Fi EN/SMR/SMM - 450Fi EN/SMR/SMM)
98
Mxe.s./Smxe.s.)
99
Engine Wiring Diagram (450F Smr/Smm - 530F En/Mxe.s./Smr/Smm/Smxe.s.)
100
Engine Wiring Diagram (530F MX/Smx)
101
Alphabetical Index
102

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