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Thermo Scientific Partisol 2025i Manuals
Manuals and User Guides for Thermo Scientific Partisol 2025i. We have
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Thermo Scientific Partisol 2025i manual available for free PDF download: Instruction Manual
Thermo Scientific Partisol 2025i Instruction Manual (423 pages)
Sequential Air Sampler
Brand:
Thermo Scientific
| Category:
Laboratory Equipment
| Size: 4 MB
Table of Contents
Table of Contents
13
Chapter 1 Introduction
31
Overview
31
Figure 1-1. Partisol 2025I and 2025I-D Sequential Air Sampler
32
Inlet System
33
Filter Storage and Exchange System
33
Internal Data Storage and Data I/O
33
Programming
33
Advanced Features
34
Partisol 2025I Features
34
Partisol 2025I-D Features
35
Partisol 2025I Configuration
36
Figure 1-2. Partisol 2025I Flow Schematic
37
Figure 1-3. Filter Exchange Mechanism
38
Partisol 2025I-D Configuration
40
Figure 1-4. Partisol 2025I-D Flow Schematic
40
Figure 1-5. Dichotomous Flow Configuration
42
Specifications
45
Table 1-1. Specifications
45
Chapter 2 Installation
47
Standard Hardware Configurations
47
Partisol 2025I
47
Partisol 2025I-D
48
Setting up the Sampler
49
Figure 2-1. Rainhood and Self Stick Gasket
49
Figure 2-2. Sampler with a Large Rainhood Installed on the Right Side Panel of the Unit and a Small Rainhood on Left
50
Figure 2-3. Sample Tube with the PM Inlet Installed
51
Figure 2-5. Ambient Temperature Probe Plugged into the "Ambient Temperature" Connector
52
Partisol Stand
53
Figure 2-6. Sampler Mounted on Optional Stand
54
Figure 2-7. Assembly Information for the Sampler Stand
54
Hardware Considerations
56
Filter Compartment Fan Operation
56
Pump Fan Operation
56
Figure 2-8. Sampler Stand Components
56
Electronics Compartment Heater Operation
57
Turning on the Partisol Sampler
57
Adjusting the Screen Contrast
57
Chapter 3 Filter Handling and Exchange
60
Pre-Sampling Filter Equilibration
60
Pre-Sampling Filter Weighing
61
Figure 3-1. Positioning a 47 MM Filter on a Balance
62
Figure 3-2. 47 MM Filter Placed in Bottom Section of Cassette. Top Part of Cassette Shown on Right
62
Figure 3-3. Inserting Filter Cassettes into a Filter Cassette Magazine
63
Preparing the Filter Cassette Magazine
64
Filter Transport
64
Figure 3-4. Capped Magazine
64
Figure 3-5. Attach Bulb Pump Hose to Magazine Air Connector
64
Installing a Filter Cassette Magazine
65
Figure 3-6. Magazine in Metal Transport Container
65
Figure 3-7. Positioning the Filter Cassette Magazine into Its Mounting
67
Figure 3-8. Rotating the Filter Cassette Magazine into Its Locked Position
67
Figure 3-9. Positioning the Pressurized Air Tube Toward the Air Connector on the Filter Cassette Magazine
67
Removing a Filter Cassette Magazine
68
Figure 3-10. Attaching the Tube to the Connector
68
Removing Filter Cassettes from a Magazine
69
Figure 3-11. Squeeze Gently on the Bulb to Push Filter Cassettes to the Top of the Cassette Removal Sleeve
69
Post Collection Equilibration
70
Figure 3-12. Sliding Cassette through Slot
70
Figure 3-13. Filter Cassette Separator Tool
70
Post Collection Weighing
71
Computation of Mass Concentration
72
Figure 3-14. Placing a Used 47 MM Filter on a Balance
72
Installing the Metal Piston Friction Ring
73
Figure 3-15. Removing the Supply Filter Cassette Magazine
73
Figure 3-16. Supply Filter Cassette Magazine
74
Figure 3-17. Supply Filter Cassette Magazine with Bottom Manifold Removed
74
Figure 3-18. Supply Filter Cassette Magazine with Piston Groove Exposed
75
Figure 3-19. Supply Filter Cassette Magazine with Metal Piston Friction Ring Installed
75
Figure 3-20. Reinstalling the Supply Filter Cassette Magazine into the Sampler
76
Figure 4-1. VSCC, VSCC Adapter, Sample Tube and PM
77
Chapter 4 Partisol 2025I Inlet Conversion
78
Partisol 2025I PM Components
78
Figure 4-2. Sampler with VSCC Inlet Installed
78
Figure 4-3. WINS Impactor, WINS Adapter, Sample Tube and PM
78
Figure 4-4. Sampler with PM
78
Converting a Partisol 2025I from a PM Sampler to a PM Sampler
79
Figure 4-5. Sample Tube, Pass-Through Adapter Tube and PM
79
Figure 4-6. Sampler with Pass-Through Adapter Tube and PM
79
Figure 4-7. Open Top Cover to Access the WINS Impactor and WINS Adapter
80
Figure 4-8. Installation of the Pass-Through Adapter Tube
80
Converting a Partisol 2025I from a PM Sampler to a PM Sampler
81
Figure 4-9. Installing the PM
81
Figure 4-10. WINS PM Configuration
82
Figure 4-11. PM 10 Configuration
82
Chapter 5 Operational Modes
83
Partisol Operational Modes
83
Stop Mode
83
Wait Mode
83
Sampling Mode
83
Done Mode
84
Error Mode
84
Audit Mode
85
Accessing the Audit Mode
85
Operation after a Power Failure
86
Chapter 6 Sampler Settings
87
Instrument Setup
87
Default Sample Setup
88
Sample Method Definition
88
Basic Sampling Method
88
Time 2 Sampling Method
88
Advanced Filter Method
89
Episodic Sampling Method
90
Default Filter Type
91
Sample Flow Rate
91
Default Sample Times
91
Start Time
92
Default Sample Duration
92
System Setup
92
Average Temp
92
Standard Temp
92
Average Pressure
92
Standard Pressure
92
Filter Fan
93
Auto Run
93
Site Identification
93
Current Date/Time
93
Chapter 7 Sampler Operation
95
Sampler Performance Verification
95
Figure 7-1. Loaded Audit Magazine - 2025I and 2025I-D
96
Verifying the Ambient Air Temperature
97
Verifying the Filter Temperature
97
Partisol Model 2025I
97
Figure 7-2. Removing the VSCC
98
Figure 7-3. 2025I - Inserting an External Temperature Probe into the Sampling Chamber
98
Partisol Model 2025I-D
99
Figure 7-4. Removing the Virtual Impactor
99
Verifying the Ambient Pressure
100
Verifying the Ambient Relative Humidity
100
Figure 7-5. 2025I-D - Inserting an External Temperature Probe into the Rear Sampling Chamber
100
External Leak Check
101
Figure 7-6. Flow Audit Adapter with Valve in Closed Position
101
Flow Verification
102
Flow Audit/Verification - Partisol 2025I
103
Figure 7-7. Streamline Pro Installed on External Sample Tube
103
Flow Audit/Verification - Partisol 2025I-D
104
Figure 7-8. Streamline Pro Installed on External Sample Tube
104
Internal Leak Check
105
Programming a Sample Run
106
Post-Sampling Verification and Data Retrieval
109
USB Data Download
109
Data Download Via RS-232
110
Display Sampler Data
110
Identifying Sampler Status
111
Chapter 8 Calibration
113
Calibration Setup
113
Ambient Air Temperature Calibration
115
Ambient Pressure Calibration
115
Filter Pressure Calibration
116
Filter Compartment Temperature Calibration
116
Filter Temperature Calibration
117
Flow Calibration
118
Flow Calibration Setup
118
Flow Calibraation - Partisol 2025I
119
Flow Calibration - Partisol 2025I-D
121
Chapter 9 Firmware Screen Descriptions
127
Display
127
Pushbuttons
128
Figure 9-1. Front Panel Display
128
Figure 9-2. Front Panel Pushbuttons
128
Soft Keys
129
Table 9-1. Front Panel Pushbuttons
129
Alphanumeric Entry Screen
130
Firmware Overview
130
Figure 9-3. Partisol 2025I and 2025I-D Flowchart of Menu-Driven Firmware
131
Power-Up Screen
132
Run Screen
132
Custom Run Screens
133
Main Menu
133
Sample Setup Menu
134
Auto Populate
134
Apply EPA Times
135
Apply Default Times
135
Sample (1-16)
135
Start
136
Stop
136
Filter Blank
137
Filter ID
137
Cassette ID
138
Filter Type
138
View Records Menu
138
Filter
139
Format of Filter Data Records
140
Interval/Srec
142
User/Lrec
142
Interval/Srec by Record Number
143
User/Lrec by Record Number
144
Interval/Srec by Date
145
User/Lrec by Date
145
Instrument Setup Menu
146
Default Sample Setup
146
Method
147
Flow Rate/Flow2 Rate
147
Filter Type/Filter2 Type
148
Separators
148
Default Sample Times
148
Start Time
149
Duration
149
Repeat Time
149
Trigger Method
150
Setup Trigger 1-3
150
Signal
150
Minimum and Maximum Trigger
151
System Setup
151
Average Temperature
151
Standard Temperature
152
Average Pressure
152
Standard Pressure
153
Flow Calibration Setup
154
Flow/Flow2
154
Setpoint 1-5
155
Number of Cal Points
155
Reset Flow Cal
155
FTS Constant M/B
155
Datalogging
156
Select Content
156
Fields 1-32
157
Other Measurements
157
Analog Inputs
157
Non-Measurements
157
Commit Content
158
Reset to Default Content
160
Configure Datalogging
160
Logging Period Min
161
Memory Allocation Percent
161
Data Treatment
161
Flag Status Data
161
Erase User Data Log
163
Erase Interval Log
163
Site ID
163
Communications
164
Serial Settings
164
Baud Rate
165
Data Bits
165
Parity
165
Stop Bits
165
RS-232/RS-485 Selection
166
Instrument ID
166
Communication Protocol
167
Streaming Data Configuration
167
Streaming Data Interval
168
Add Labels
168
Prepend Timestamp
168
Add Flags
169
Item Number
169
Measurements
169
Other Measurements
169
Analog Inputs
169
Non-Measurements
169
Table 9-2. Data in Streaming Records - Other Measurements
171
Table 9-3. Data in Streaming Records - Analog Inputs
172
Table 9-4. Data in Streaming Records - Non-Measurements
173
TCP/IP Settings
174
Use DHCP
174
IP Address
174
Netmask
175
Default Gateway
175
Host Name
176
Network Time Protocol Server
176
USB Setup
176
File Format
176
Date Format
176
Format USB Drive
176
Date/Time
178
Timezone for Timeserver
178
Password Menu
178
Set Password
179
Lock Instrument
179
Lock/Unlock and Local/Remote Operation
179
Unlock Instrument
180
Change Password
180
Remove Password
181
Restore Defaults
181
Audit and Calibration Menu
181
Audit Mode
182
Advance Filter
182
Audit
182
Ambient Temperature
183
Record Reference
183
View History
183
Calibration
184
Ambient Pressure
185
Filter Temperature
185
Filter Pressure
186
Flow
186
Setpoint 1-5 for Flow
187
Slope
187
Intercept
187
Cal Setup
187
Setpoint 1-5
188
Reset Flow Cal
188
Flow Constant A/B
189
Ambient RH
189
Leak Checks
189
Leak Check Internal
190
Leak Check External
190
System Status
191
Status Codes
191
Table 9-5. Status Codes
192
Alarms
194
USB Menu
194
USB Port
195
Export Data Logs
195
Export Audit History
195
Backup Configuration
197
Restore Configuration
197
Update Firmware
198
Service Menu
198
Manual Motion
199
Discrete Actions
199
Status Hall Sensors
199
Screen Contrast
200
Run Screens
201
Edit Run Screen
202
Edit Title
202
Enabled
202
Number of Items
202
Item Number
203
Table 9-6. Data in Run Screens - Other Measurements
204
Other Measurements 2
205
Analog Inputs
206
Table 9-8. Data in Run Screen - Analog Inputs
206
Non-Measurements
207
I/O Configuration
207
Output Relay Settings
207
Logic State
208
Instrument State
208
Alarms
209
Non-Alarm
209
Digital Input Settings
210
Logic State
210
Instrument Action
210
Analog Output Configuration (Select Channel)
211
Analog Output Configuration (Select Action)
212
Select Range
212
Minimum and Maximum Value
212
Choose Signal to Output
212
Table 9-9. Analog Output Zero and Full Scale Values
213
Analog Input Configuration
215
Table 9-10. Signal Types Group Choices
215
Descriptor
216
Units
216
Decimal Places
217
Number of Table Points
217
Volts
218
User Value
218
Set Serial Number
219
Options Menu
219
Bypass Shuttle
219
Enable I/O Board
219
Display Pixel Test
220
Service Mode
220
Diagnostics
220
Program Versions
221
Voltages
221
Motherboard Voltages
221
Interface Board Voltages
222
I/O Board Voltages
222
Analog Input Readings
223
Analog Input Voltages
223
Digital Inputs
223
Relay States
223
Test Analog Outputs
224
Set Analog Outputs
225
Contact Information
225
Preventive Maintenance
227
Safety Precautions
227
Routine Maintenance Items
227
Partisol 2025I Maintenance Items
228
Partisol 2025I-D Maintenance Items
228
Inlet Maintenance
228
Cleaning the PM
229
PM Inlet Removal and Disassembly
229
Top Acceleration Assembly Cleaning and Maintenance
229
Inlet
229
Lower Collector Assembly Cleaning and Maintenance
231
PM Inlet Reassembly and Reinstallation
232
Cyclone Maintenance
232
Cyclone Inlet Cleaning
233
Figure 10-2. Main Components of the Cyclone Fractionator
233
Figure 10-3. Different Adapters Used with the Cyclone Fractionator
234
WINS PM2.5 Impactor Maintenance
235
WINS Impactor Removal
235
WINS Impactor Cleaning
235
Figure 10-4. Cyclone Fractionator Components
235
Figure 10-5. WINS Impactor in Upper Section of Enclosure
236
Figure 10-6. Upper and Lower Sections of the Impactor Assembly (on Left and Right Sides of Figure)
237
WINS Impactor Reinstallation
238
Figure 10-7. Coating the 37 MM Glass Filter with Oil
238
Virtual Impactor Maintenance
239
Virtual Impactor Removal
239
Virtual Impactor Cleaning
240
Figure 10-8. Removing the Virtual Impactor
240
Figure 10-9. Virtual Impactor Sections
240
Figure 10-10. Interior View of the Virtual Impactor's Nozzle Housing
241
Figure 10-11. Interior View of the Virtual Impactor's Probe Housing
241
Figure 10-12. Interior View of the Virtual Impactor's Base Plate
241
Virtual Impactor Reinstallation
242
V-Seals Cleaning and Replacement
242
V-Seals Cleaning and Replacement in the Partisol 2025I
243
Figure 10-13. Opening the Tope Cover
243
Figure 10-14. this Example Shows the VSCC Installed in the Sampler
244
Figure 10-15. Removing the Electronics Cover
244
Figure 10-16. Side Cover
245
Figure 10-17. Top Head Mounting Plate
245
Figure 10-18. Filter Shuttle Mechanism (Lower) V-Seal
245
Figure 10-19. Top Head (Top) V-Seal
246
Figure 10-20. Looking Inside Top Cover
246
V-Seals Cleaning and Replacement in the Partisol 2025I-D
247
Figure 10-21. Virtual Impactor
247
Figure 10-22. Removing the Virtual Impactor
248
Figure 10-23. Removing the Electronics Cover
248
Figure 10-24. Top Head Mounting Plate
249
Figure 10-25. Filter Shuttle Mechanism (Lower) V-Seal
249
Figure 10-26. Top Head (Top) V-Seal
250
Figure 10-27. Looking Inside Top Cover
250
Particle Trap Filter Exchange
251
Figure 10-28. Assembly of Particle Trap Filter
251
Filter Magazine Maintenance
252
Filter Cassette Magazine Disassembly and Cleaning
252
Figure 10-29. Filter Magazine
252
Service Locations
254
Troubleshooting
255
Diagnostics
255
System Status
256
Alarms
256
Troubleshooting Guide
256
Table 11-1. Diagnostic Menu Selections
256
Board-Level Connection Diagram
257
Table 11-2. Troubleshooting Guide
257
Figure 11-1. Board-Level Connection Diagram 2025I
258
Figure 11-2. Board-Level Connection Diagram 2025I-D
259
Connector Pin Descriptions
260
Table 11-3. Motherboard Connector Pin Descriptions
260
Table 11-4. Backplane Board Connector Pin Descriptions
267
Table 11-5. Partisol Measurement Interface Board Connector Pin Descriptions
271
Table 11-6. Shuttle/Hall Effect Sensor Distribution Board Connector Pin Descriptions
275
Table 11-7. I/O Expansion Board (Optional) Connector Pin Descriptions
277
Servicing
280
Firmware Updates
280
Parts Lists
281
Table 12-1. Partisol 2025I and 2025I-D Replacement Parts
281
Internal Cables
285
Table 12-2. Partisol 2025I and 2025I-D Internal Cables
285
External Device Connection Components
287
Terminal Block and Cable Kits
287
Table 12-3. External Device Connection Components
287
Table 12-4. External Cables
288
Table 12-5. Color Codes for 25-Pin and 37-Pin Cables
288
Filter Log
289
Service Locations
291
Chapter 13 Electronics and I/O Components
293
Electronics
293
Motherboard
293
I/O Expansion Board
294
Digital Output Board
294
I/O Components
294
Analog Voltage Outputs
295
Analog Current Outputs (Optional)
295
Analog Voltage Inputs (Optional)
295
Digital Relay Outputs
296
Digital Inputs
296
Serial Ports
296
RS-232 Connection
296
RS-485 Connection
297
Ethernet Connection
297
Table 13-1. RS-232 DB9 Connector Pin Configuration
297
Table 13-2. RS-485 DB9 Connector Pin Configuration
297
External Accessory Connector
298
USB Port
298
Appendix A Warranty
299
Appendix B C-Link Protocol Commands
301
Instrument Identification Number
301
Commands
302
Commands List
303
Table B-1. C-Link Protocol Commands
303
Measurements
307
Figure B-1. Flags
307
Diagnostics
310
Datalogging
311
Table B-2. Record Output Formats
314
Table B-3. Stream Time Values
317
Keys/Display
319
Hardware Configuration
320
Table B-4. Contrast Levels
320
Communications Configuration
322
Table B-5. Reply Termination Formats
325
Table B-6. Allow Mode Command Values
327
Table B-7. Power up Mode Values
328
I/O Configuration
329
Table B-8. Set Layout Ack Values
329
Table B-9. Analog Current Output Range Values
330
Table B-10. Analog Voltage Output Range Values
330
Table B-11. Default Output Assignment
332
Record Layout Definition
335
Format Specifier for ASCII Responses
335
Format Specifier for Binary Responses
335
Format Specifier for Front-Panel Layout
336
Text
336
Value Source
336
Alarm Information
337
Translation Table
337
Selection Table
337
Button Designator
337
Examples
338
Appendix Cmodbus Protocol
341
Serial Communication Parameters
341
TCP Communication Parameters
342
Application Data Unit Definition
342
Slave Address
342
MBAP Header
342
Function Code
342
Data
342
Error Check
343
Function Codes
343
(0X01/0X02) Read Coils / Read Inputs
343
(0X03/0X04) Read Holding Registers / Read Input Registers
345
(0X05) Force (Write) Single Coil
347
MODBUS Addresses Supported
348
Table C-1. Read Coils for 2025I and 2025I-D
349
Table C-2. Read Registers for 2025I and 2025I-D
349
Table C-3. Write Coils for 2025I and 2025I-D
351
Appendix D Communications Using Iport or Rpcomm
353
Iport
353
Rpcomm
353
Installing Rpcomm
354
Obtaining Rpcomm Installation Files
354
Installing Rpcomm Onto a Computer
354
Updating the List of Program Register Codes in Rpcomm
355
Instrument Setup for Direct Communication Using Rpcomm
356
Figure D-1. Connector Panel
356
Using Rpcomm
357
Executing Rpcomm
357
Figure D-2. Serial Setup Screen
357
Figure D-3. Executing Rpcomm
358
Figure D-4. Connect List Screen
358
Creating a New Connection
359
Figure D-5. Connection Type Screen
359
Figure D-6. AK Protocol Setup Screen
360
Figure D-7. Communication Port Setup Screen
361
Figure D-8. Save Connection Group Screen
362
Figure D-9. Main Screen
362
Downloading Stored Data
363
Setting the Storage Pointer Positions
363
Figure D-10. Storage Pointer Screen
363
Downloading Data
364
Figure D-11. Control Buttons on the Storage Pointer Screen
364
Figure D-12. Download Data Screen
365
Figure D-13. Control Buttons on the Download Data Screen
365
Manipulating Downloaded Data
366
Copying Data to the Clipboard
366
Figure D-14. Downloaded Filter Data
367
Figure D-15. Downloaded Interval Data
367
Storing Data to a File
368
Figure D-16. Downloaded Input Data
368
Scheduling Data Downloads
369
Figure D-17. Schedule Downloads Screen
369
Figure D-18. Example of a Scheduled Download from the Connect List
370
Viewing System Registers
371
Prcomm Modem Communications
372
Figure D-19. Registers Screen
372
Standard Commercial External Modem Setup
373
Rpcomm Setup for Use through a Modem
374
Figure D-20. Connect List Screen
375
Figure D-21. Connection Type Screen
376
Figure D-22. AK Protocol Setup Screen
376
Figure D-23. Modem Properties Screen
377
Figure D-24. Dialing Properties Screen
378
Serial Switching Device Setup
379
Multiple Instruments of the same Model
379
Figure D-25. Main Screen
379
Multiple Instruments of Different Models
381
Connecting a Series 1400A and a Partisol 2025I-D
382
Table D-1. Communication Parameters
383
Connecting a Model 2000-FRM and a Partisol 2025I/2025I-D Sampler
388
Figure D-27. Communication Port Setup Screen
391
Appendix Eak Protocol
395
TCP Communication Parameters
395
Abbreviations Used
395
Basic Command Structure
396
Commands List
397
Table E-1. Commands List
398
Program Register Codes
407
Table E-2. Program Register Codes
407
PRC Values Defined by Codes
418
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