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Dionex ICS-5000
Thermo Scientific Dionex ICS-5000 Manuals
Manuals and User Guides for Thermo Scientific Dionex ICS-5000. We have
1
Thermo Scientific Dionex ICS-5000 manual available for free PDF download: Operator's Manual
Thermo Scientific Dionex ICS-5000 Operator's Manual (482 pages)
Ion Chromatography System
Brand:
Thermo Scientific
| Category:
Laboratory Equipment
| Size: 7.37 MB
Table of Contents
Table of Contents
3
1 Introduction
17
Thermo Scientific Dionex ICS-5000 System Overview
17
Dionex ICS-5000 System Components
18
Dionex ICS-5000 System Control
27
Dionex ICS-5000 System Documentation
30
The Dionex ICS-5000 System Operator's Manual
31
Safety and Regulatory Information
32
Safety Messages and Notes
32
Safety Symbols
34
Declaration of Conformity
35
Deionized Water Requirements for IC
36
2 Description
37
DP/SP Description
37
DP/SP Front Features
37
DP/SP Interior Components
39
Pump Heads
40
Pressure Transducer
41
Proportioning Valves (Gradient Pump Only)
41
Vacuum Degassing Module
41
Piston Seal Wash System
42
Pulse Damper (Capillary IC Only)
43
Static Mixer (Analytical IC Only)
43
DP/SP Flow Schematics
44
Isocratic Pump Flow Schematic
44
Gradient Pump Flow Schematic
45
DP/SP Rear Panel
46
Eluent Reservoirs
50
EO (Optional)
50
Pressurizing Eluent Reservoirs
50
Filtering Eluent
52
EG Description
53
EG Front Features
53
EG Interior Components
54
EG Rear Panel
61
EG Flow Schematics
63
DC Description
67
DC Front Features
67
DC Interior Components
69
DC Interior Components for Capillary IC
70
IC Cube for Capillary IC
71
DC Interior Components for Analytical IC
77
DC Temperature Control Zones
79
High-Pressure Valves
81
4-Port Valve
82
6-Port Valve
83
10-Port Valve
84
CD Conductivity Detector
85
Heated Conductivity Cell
85
Suppressor
87
System Flow Schematics for Conductivity Detection
88
ED Electrochemical Detector
91
Electrochemical Detector Cell
91
Combination Ph-Ag/Agcl Reference Electrode
93
Palladium Hydrogen (Pdh) Reference Electrode
95
DC Rear Panel
96
I/O Option
99
I/O Option Connections
100
Analog Outputs
101
Power, Relay, and TTL Outputs
103
TTL Inputs
105
Automation Manager
110
AM High-Pressure Switching Valves
112
AM Low-Pressure Valves
113
AM High- and Low-Pressure Valve Control
114
Reaction Coil Heater
117
Electrochemical Detection Modes
118
DC Amperometric Detection
118
Integrated and Pulsed Amperometric Detection
119
Cyclic Voltammetry
121
Waveforms
121
Storing and Reprocessing Amperometry Data
125
TC Description
131
TC Front Features
131
TC Interior Components
133
TC Rear Panel
135
Injection Valves
138
Injection Valve Operation
138
Injection Valve Plumbing
140
Column Identification (ID) System
141
Gas and Humidity Sensors
142
TC Theory of Operation
143
Predictive Performance
144
3 Configurations
145
Overview
145
4 Startup
157
Operating Precautions
157
EG Operating Precautions
157
ED Cell Operating Precautions
159
System Startup Checklist
162
Preparing Samples
163
Collecting and Storing Samples
163
Pretreating Samples
163
Diluting Samples
164
Filling the Autosampler Vials and Loading the Sample
165
Tray
165
Starting Chromeleon 7
165
Starting the Chromeleon 7 Instrument Controller Service
165
Starting the Chromeleon 7 Client
165
Starting Chromeleon 6.8
166
Starting the Chromeleon 6.8 Server
166
Starting the Chromeleon 6.8 Client
167
DP/SP Startup
169
Setting up the Eluent Reservoirs
169
Setting up the Piston Seal Wash System
170
Starting the Pump
173
EG Startup
177
Entering the Eluent Concentration
177
Selecting an Eluent Concentration
178
DC Startup
181
Starting the DC
181
Equilibrating the System and Verifying Operational Readiness
182
TC Startup
185
Starting the TC
185
Equilibrating the System and Verifying Operational Readiness
186
5 Operation
187
Controlling Modules Directly
187
Analyzing Samples
188
Creating a New Sequence in Chromeleon 7
189
Creating a New Sequence in Chromeleon 6.8
190
Starting a Sequence
192
Loading Samples into the Sample Loop or Concentrator
194
Loading Samples with an Autosampler
194
Loading Samples with a Syringe
194
Loading Samples with a Vacuum Syringe (Pull Method)
195
Autosampler Commands for Loading and Injecting Samples
196
6 Shutdown
199
DP/SP Shutdown
199
EG Shutdown
201
Short-Term Shutdown
201
Long-Term Shutdown
201
DC Shutdown
203
Consumables Storage
203
ED Cell Storage
203
Electrode
203
Short-Term Storage of the ED Cell
203
TC Shutdown
205
Consumables Storage
205
Short-Term Shutdown
205
Long-Term Shutdown
205
7 Maintenance
207
System Maintenance Checklists
207
Daily Maintenance
207
Weekly Maintenance
207
Periodic Maintenance
208
Annual Maintenance
208
DP/SP Routine Maintenance
211
DP/SP Daily Maintenance
211
DP/SP Weekly Maintenance
211
DP/SP Periodic Maintenance
212
DP/SP Annual Maintenance
212
EG Routine Maintenance
213
EG Daily Maintenance
213
EG Weekly Maintenance
213
EG Annual Maintenance
213
DC Routine Maintenance
215
DC Daily Maintenance
215
DC Weekly Maintenance
215
DC Periodic Maintenance
215
DC Annual Maintenance
216
TC Routine Maintenance
217
TC Daily Maintenance
217
TC Weekly Maintenance
217
TC Periodic Maintenance
217
TC Annual Maintenance
218
8 Troubleshooting
219
Audit Trail Error Messages
219
DP/SP Error Messages
220
EG Error Messages
221
DC Error Messages
223
TC Error Messages
225
Noisy Baseline
230
Poor Retention Time Reproducibility
234
Peak Retention Times Are too Early
236
Peak Retention Times Are too Late
236
No Peaks
236
Tailing Peaks
238
Low System Backpressure
239
High System Backpressure
239
Low Detector Output
240
High Background
241
DP/SP Troubleshooting
243
Troubleshooting DP/SP Error Messages
243
DP/SP Does Not Start
251
DP/SP Stops
252
DP/SP Liquid Leaks/Leak Alarm
253
Vacuum Degassing Module Low Vacuum
254
Vacuum Degassing Module Does Not Run
254
DP/SP Digital I/O Port Inoperative
255
EG Troubleshooting
257
Troubleshooting EG Error Messages
257
EG ALARM LED Is Lighted
269
EG POWER LED Fails to Light
270
Liquid Leaks in the EG
270
No Flow
271
EG Stops Operation
272
DC Troubleshooting
275
Troubleshooting DC Error Messages
275
Liquid Leaks from DC Components
286
VALVE Button Not Working
287
ED Cell Troubleshooting
287
ED Cell Ph Readout Always 7.0
287
Cannot Set ED Cell Ph Readout to 7.0
288
Shift in ED Cell Ph Readout
288
No ED Cell Ph Readout or Intermittent Readout
289
Leak in Ph-Ag/Agcl Reference Electrode Compartment
290
Shift in Ag/Agcl Reference Potential
290
TC Troubleshooting
291
Troubleshooting TC Error Messages
291
TC ALARM LED Is Lighted
315
Liquid Leaks from TC Components
316
TC Temperature Does Not Increase
317
TC Temperature Stabilizer Not Operating Properly
317
9 Service
319
Connecting Capillary Tubing
319
Tightening Guidelines for High-Pressure Fittings
321
DP/SP Service
322
Replacing Tubing and Fittings
322
Cleaning Eluent Reservoirs
324
Priming the DP/SP
324
Priming with the PUMP PRIME Button
325
Priming from the Chromeleon Panel
326
Replacing the Check Valves
328
Removing the Check Valves
329
Installing the New Check Valves
330
Replacing Piston Seals
332
Removing the Pump Head and Piston
333
Cleaning the Piston
336
Removing the Main Piston Seal
336
Installing the Piston Seals and O-Ring
337
Removing the Piston Seal Wash Seal
337
Reinstalling the Piston and Pump Head
339
Replacing the Piston
339
Removing the Pump Head and Piston
340
Reinstalling the New Piston
341
Reinstalling the Pump Head
341
Replacing the Piston Seal Wash Tubing
342
Replacing the DP/SP Priming Valve Knob Seal
345
Changing the DP/SP Main Power Fuses
346
EG Service
349
Replacing Tubing and Fittings
349
Tubing and Fittings for Capillary IC EG Channels
349
Tubing and Fittings for Analytical IC EG Channels
351
Isolating a Restriction in the Liquid Lines
352
Replacing the EGC
352
Removing the Old EGC
353
Disposing of the Old EGC
355
Storing an Old EGC
355
Installing and Conditioning a New Capillary EGC
356
Installing and Conditioning a New Analytical EGC
361
Replacing the CR-TC
365
Installing and Flushing the New CR-TC
366
Removing the Old CR-TC
366
Completing the New CR-TC Plumbing
369
Replacing the RFIC Eluent Degasser
371
Installing a Backpressure Coil
371
Changing the EG Main Power Fuses
373
DC Service
375
Replacing Tubing and Fittings
375
Tubing and Fittings for Capillary IC Systems
375
Tubing and Fittings for Analytical IC Systems
378
Connecting a Sample Loading Port to the Injection Valve
379
Replacing the Leak Sensor
380
Rebuilding a High-Pressure (Injection) Valve
382
Replacing a High-Pressure (Injection) Valve Pod
383
Installing or Replacing an I/O Option Board
385
Changing the DC Main Power Fuses
387
IC Cube Service Procedures
388
Replacing an IC Cube Cartridge
388
Replacing Capillary Columns
390
CD Service Procedures
395
Calibrating the CD Cell
395
Replacing an Analytical Suppressor
397
Replacing a CD
398
Removing Trapped Air from the Conductivity Cell
399
ED Service Procedures
401
Disconnecting the ED Cell
401
Gasket
402
Replacing an ED Cell Conventional Working Electrode
402
Replacing an ED Cell Disposable Working Electrode
402
Polishing an ED Cell Conventional Working Electrode
405
Replacing a Ph-Ag/Agcl Reference Electrode
408
Calibrating the Ph-Ag/Agcl Reference Electrode
410
Replacing the Ph-Ag/Agcl Reference Electrode O-Ring
415
Replacing a Pdh Reference Electrode
416
Replacing an ED Detector
420
TC Service
423
Replacing Tubing and Fittings
423
Setting up the Column ID System
424
Rebuilding an Injection Valve
426
Replacing an Injection Valve Pod
427
Changing the Main Power Fuses
429
A • Specifications
431
DP/SP Specifications
431
EG Specifications
435
DC Specifications
439
TC Specifications
449
B • Reordering Information
451
DP/SP Reordering Information
451
EG Reordering Information
455
DC Reordering Information
457
TC Reordering Information
461
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