Thermo King T-DAIRY Manuals

Manuals and User Guides for Thermo King T-DAIRY. We have 1 Thermo King T-DAIRY manual available for free PDF download: Maintenance Manual

Thermo King T-DAIRY Maintenance Manual

Thermo King T-DAIRY Maintenance Manual (282 pages)

Brand: Thermo King | Category: Trucks | Size: 8.7 MB

Table of Contents

Table of Contents

3
- Introduction
  7
- Safety Precautions
  9
3 Specifications

15
4 Maintenance Inspection Schedule

25
5 Unit Description

35
6 Operating Instructions Premium Hmi

73
- Controller Description
  75
- Controller Features
  76
- Display
  76
- Keys
  76
- The Premium Display
  76
- Operating the Unit at a Single Temperature (SPECTRUM)
  77
- Operating the Unit in Single Zone Control Mode (SPECTRUM)
  77
- If more than One Language Is Enabled
  78
- Turning the Unit on and off
  78
- Changing the Setpoint
  80
- Changing the Setpoint (SPECTRUM)
  81
- Starting the Diesel Engine
  82
- Starting the Electric Motor
  82
- Switching from Diesel to Electric (Premium HMI Only)
  82
- Defrost
  83
- Initiating a Manual Defrost Cycle
  83
- Switching from Electric to Diesel (Premium HMI Only)
  83
- Selecting High Speed Lockout Mode (if Enabled)
  84
- Terminating a Defrost Cycle
  84
- Selecting CYCLE-SENTRY or Continuous Mode
  85
- Using the Gauges Key
  85
- Using the Sensors Key
  86
- Using the Main Menu
  87
- Languages
  88
- Main Menu Choices
  88
- Alarm Types
  90
- Alarms
  90
- Check Alarms
  90
- Log Alarms
  90
- Shutdown Alarms
  90
- Alarm Code Notification
  91
- Clearing Alarm Codes
  91
- Prevent Alarms
  91
- Displaying and Clearing Alarm Codes
  92
- Datalogger
  93
- Hourmeters
  93
- Keypad Lockout
  94
- Mode
  94
- Turn CYCLE-SENTRY on or off
  94
- Selecting CYCLE-SENTRY or Continuous Mode
  95
- Start Sleep Mode
  95
- Selecting Sleep Mode
  96
- Pretrip
  98
- Pretrip Test Conditions
  98
- Performing a Pretrip Test
  99
- Diesel/Electric Menu
  100
- Adjust Brightness
  101
- Time
  102
7 Operating Instructions Standard Hmi

103
- Controller Description
  104
- Controller Features
  104
- Display
  104
- Keys and LED Indicators
  105
- The Multi-Temperature Display and Zone Indicators
  106
- The Standard Display
  108
- Changing the Zone Setpoint
  111
- Starting the Diesel Engine
  112
- Starting the Electric Motor
  112
- Switching from Electric to Diesel
  112
- Selecting CYCLE-SENTRY or Continuous Mode
  113
- Selecting the High Speed Lock-Out Feature
  113
- Initiating a Manual Defrost Cycle
  114
- Terminating a Defrost Cycle
  114
- Alarm Code Notification
  115
- Alarms
  115
- Clearing Alarm Codes
  115
- Displaying Alarm Codes
  115
- Important Alarm Notes
  115
- Sending a Servicewatch Data Logger Start of Trip
  115
- Pretrip Test
  116
- Pretrip Test Conditions
  116
- Pretrip Test Considerations
  116
- Pretrip Test Results
  117
- Starting a Pretrip Test
  117
- Checking Truck HMI Control Panel Software Revision and Serial Number
  118
8 Electrical Maintenance

121
- Alternator Charging System Diagnostic Procedures
  122
- Alternator Identification
  122
- General Information
  122
- Alternator Load Test
  123
- General Diagnostic and Warranty Evaluation Procedure
  123
- Interface Board Fuse F4
  123
- Test Equipment for Checking Voltage and Current
  123
- Battery
  125
- Field Current Test
  125
- Fuses
  125
- Interface Board Leds
  127
- Smart Fets
  128
- SMART REEFER 2/3 (SR-2/3) Microprocessor Controller
  128
- Expansion Module
  129
- Expansion Module (SPECTRUM Systems ONLY [T-Series SPECTRUM and UT SPECTRUM])
  129
- Expansion Module Leds
  129
- Spectrum])
  129
- Flywheel (RPM) Sensor
  130
- Glow Plugs
  131
- AC Components (Model 50 Units Only)
  132
- Electrical Contactors
  132
- Unit Wiring
  132
- Condenser Fan Rotation
  133
- Evaporator Heaters (Optional)
  133
- Phase Select Module for Truck Unit Model 50 Applications
  133
- Overload Relay
  137
9 Engine Maintenance

139
- Emi 2000
  140
- Engine Lubrication System
  140
- Engine Oil Change
  140
- Engine Oil Pressure Switch/Sensor
  140
- Crankcase Breather System
  141
- Engine Air Cleaner (EMI 2000)
  141
- Oil Filter Change
  141
- Engine Cooling System
  143
- General Description
  143
- Bleeding Air from the Cooling System
  145
- Antifreeze Maintenance Procedures
  147
- ELC (Extended Life Coolant)
  147
- Engine Thermostat
  148
- Coolant Level Switch
  149
- Engine Fuel System
  150
- Maintenance
  150
- Operation
  150
- Bleeding the Fuel System
  151
- Draining Water from Fuel Tank
  157
- Electric Fuel Pump
  157
- Fuel Filter Replacement
  157
- Injection Pump Timing
  158
- Injection Pump Removal and Installation
  161
- Fuel Limit Screw
  163
- Fuel Solenoid
  163
- Engine Speed Adjustments
  165
- Adjust Engine Valve Clearance
  167
- Engine Mounts
  170
- Belt Tensions
  175
- Belts
  175
- Water Pump Belt
  177
- Engine/Electric Motor (Jackshaft) Belt - T-Series
  179
- Engine/Electric Motor (Jackshaft) Belt - T-500R/T-Dairy
  180
- Compressor/Electric Motor Belt - UT-Series
  182
- Engine/Electric Motor Belt - UT-Series
  182
- Electric Motor/Alternator Belt - UT-Series
  183
10 Refrigeration Maintenance

185
12 Structural Maintenance

247
- Condenser, Evaporator and Radiator Coils
  248
- Micro-Channel Coil Cleaning Recommendations
  248
- Unit and Engine Mounting Bolts
  248
- Unit Inspection
  248
- Defrost Damper
  250
- Defrost Drains (UT-Series)
  250
- Fan Location
  250
- Fanshaft Assembly
  251
- Disassembly
  252
- Reassembly
  254
- 13 Mechanical Diagnosis
  259
- 14 Electric Standby Diagnosis
  265
- Refrigeration System Diagnosis
  269
- Unit Description
  274
- Electrical Maintenance
  279
- Remote Evaporator System Diagnosis
  279
- Structural Maintenance
  279
- Wiring Diagrams and Wiring Schematics
  281

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