Thermal Arc Fabricator 400S III Manuals

Manuals and User Guides for Thermal Arc Fabricator 400S III. We have 1 Thermal Arc Fabricator 400S III manual available for free PDF download: Operation Manual

Thermal Arc Fabricator 400S III Operation Manual

Thermal Arc Fabricator 400S III Operation Manual (74 pages)

MIG Power Supplies

Brand: Thermal Arc | Category: Power Supply | Size: 3.03 MB

Table of Contents

Table of Contents
4
Safety Precautions
7
Safety Instructions and Warning
7
Declaration of Conformity
11
Statement of Warranty
12
Symbol Legend
13
Section 2: Introduction and Description
14
How to Use this Manual
14
Equipment Identification
14
Receipt of Equipment
14
Description
15
Safety
15
Transporting Methods
15
Protected Filter Lenses
15
User Responsibility
16
Duty Cycle
16
Section 3: Installation Recommendations
17
Environment
17
Location
17
Electrical Input Connections
17
Electrical Input Requirements
18
Input Power
19
Specifications
20
Section 4: Operator Controls
22
Fabricator Layout 250C & 320C
22
Fabricator Layout 320S & 400S
24
Fabricator Layout 500S
28
Understanding and Setting up for Welding
31
Power Source Features
31
Basic Control Panel - Overview
32
Digital Control Panel - Overview
33
Digital Control Panel Description
34
Wire Feeder Motor & Feedroll Assembly
36
Wire Feed Rollers
37
Spool Holder Description
37
Section 6: Getting Started
38
Torch Connection
38
How to Connect the Work Lead
38
Where to Connect the Work Clamp
38
How to Connect to the Mains
39
How to Fit the Wire Spool
39
Inserting the Wire
39
How to Connect the Gas Cylinder
41
How to Configure the Machine for Aluminium Welding
41
Section 7: Operation
42
Setting Welding Current and Voltage
42
Welding Modes
42
Secondary Parameters
42
Two Stroke
43
Four Stroke
43
Spot and Stitch Welding
44
Section 8: Basic Welding Technique
45
Setting of the Power Source
45
Position of MIG Torch
45
Distance of the MIG Torch Nozzle to the Work Piece
45
Travel Speed
45
Electrode Wire Size Selection
45
Stitch Welding Operation
46
Spot Welding Operation
46
Routine Maintenance & Inspection
47
Section 10: Basic Troubleshooting
48
Porosity
48
Inconsistent Wire Feed
49
Welding Problems
50
Power Source Problems
51
Section 11: Spare Parts
54
Parts Description Fabricator 250C & 320C
54
Spare Part Numbers Fabricator 250C & 320C
55
Parts Description Fabricator 320S & 400S
57
Spare Part Numbers Fabricator 320S & 400S
58
VFE 4C WFU Description + Spare Part Numbers
60
Parts Description Fabricator 500S
62
Spare Part Numbers Fabricator 500S
63
VFE 4C HS WFU Description + Spare Part Numbers
65
Water Cooler Parts Description + Spare Parts List
67
Section 12: Machine Schematics
68
Schematic for the FAB 250C & 320C
68
Schematic for the FAB 320S & 400S
69
Schematic for the FAB 500S
70
Wire Feed Unit Schematic
71
SECTION 13: Optional Accessories
72

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