TGB X-MOTION 250 Manuals

Manuals and User Guides for TGB X-MOTION 250. We have 2 TGB X-MOTION 250 manuals available for free PDF download: Owner's Manual, User Manual

TGB X-MOTION 250 Owner's Manual (220 pages)

Brand: TGB | Category: Scooter | Size: 7.01 MB

Table of Content
2
1 Regular Inspection

3
2 Maintenance Information

9
- Specification Sheet
  9
- Safety Precautions
  11
- Special Tools
  12
  - H9A Eng. Remove, Assembly, Adjuster Special Tools List
    12
  - How to Use Special Tools
    15
  - R/L. Crank Case Pisass Tool
    15
  - Bearing Driver
    16
  - Water Pump Bearing Driver
    17
  - Water Pump Oil Seal Driver
    17
  - Crank Case/Transmission Oil Seal Driver
    18
  - AC.G. Flywheel Puller
    19
  - Valve Cotter Remove/Install Driver
    19
  - Outer Bearing Puller
    20
  - Inner Bearing Puller
    20
  - Crank Case Bush Puller/Driver
    21
  - Special Tools List
    22
- List of Grease & Oil Adopted
  25
- Schematic Diagram
  26
- Troubleshooting
  29
- Tighting Torque of Screws
  29
3 Description of Parts and Components

32
Electric System

40
- Engine
  41
- Fuel System (for 125C.C.)
  41
- Precautions in Operation
  42
- Specification
  42
- Torque Valve
  42
- Tools
  42
- Trouble Diagnosis
  43
- Air Cut-Off Valve
  44
- Inspection
  44
- Auto By-Starter
  45
- Removal
  45
- Valve Inspection
  45
- Installation
  45
- Carburetor Removal
  46
- Vacuum Chamber
  46
- Float Chamber
  48
- Disassembly
  48
- Checking
  48
- Assembly
  49
- Checking Fuel Level
  49
- Installation of Carburetor
  49
- Adjustment of Pilot Screw
  50
- Fuel Unit Removal
  51
- Fuel Unit Installation
  51
- Fuel Tank Removal
  51
- Air Cleaner
  52
- Fuel Injection System (for 250C.C.) Components
  53
- Operation of the Fuel Injection System
  54
- The Fuel Injection System Introduction
  55
- Electronic Fuel Injection Device
  55
- Fuel System Outlined
  56
- System Description
  56
- Injector
  56
- Fuel Pump
  56
- Ignition System Outlined
  57
- Principle
  57
- Specifications
  57
- Sensor and Drives Outlined
  58
- Crankshaft Position Sensor (CPS)
  58
- Function
  58
- Roll over Sensor
  59
- Manifold Absolute Pressure (Mps)/Engine Water Temperature (Wts)/Air Temperature (TAS) Sensors
  60
- Inlet Pressure Sensor
  60
- O2 Sensor
  61
- Throttle Position Sensor (TPS)
  62
- Basic Principle
  62
- Idle Air Control Valva (ISC Stepper Motor)
  63
- Secondary Air Inject Solenoid Valve (AISV)
  64
- EFI System Components Description
  66
- Testing Procedures
  66
- Detection Judge
  66
- Treatment of Abnormal Phenomena
  66
- Throttle Body
  67
- Intake Pressure Sensor
  68
- Intake Temperature Sensor
  69
- Throttle Position Sensor
  70
- Engine Temperature Senser
  71
- O2 Senser
  72
- Voltage Confirmed
  72
- Resistance Confirmation
  72
- Used the Diagnosis Tool to Confirm of O2 Sensor Work Situations
  73
- Idle Speed Control Valve (Stepper Motor)
  75
- Fuel Injector
  78
- Transistor Ignition Coil
  79
- Crankshaft Position Sensor
  79
- Secondary Air Injection Solenoid Valve
  80
- Fuel Injection System Circuit
  81
- Fault Diagnosis
  82
- Efi Circuit Inspection
  82
- Can Not Start the Engine or Difficult to Start Inspection
  83
- Idle Flameout Diagnosis
  84
- CO Value Revised Anomaly
  85
- Integrated Fault Diagnosis Program
  86
- Remove/Install Fuel Pump and Fuel Unit
  88
- Clean Air Cleaner Filter
  89
- Install Air Cleaner Filter
  89
- Fault Diagnosis Note
  90
- Diagnosis Tool for Overhaul
  90
- Maintenance Manual
  90
- Check Light Fault Codes Discriminant Method
  91
- Check Light Flashing Mode
  91
- Fault Code Manual Removal Procedure
  91
- Fault Code and the Sensors of the Table
  92
- Fault Code and Check Light Flashing Lighting Identification Tables
  93
- Troubleshooting Table
  94
- Comprehensive Maintenance List
  95
- Injection System for Use Diagnosis-V70
  96
- Method of Use
  96
- Diagnosis Use Not
  97
- Diagnosis of Connectivity
  97
- Options Main Functional Areas
  98
- ECU ID Datas
  99
- ECU Pin Assign
  99
- Data Stream
  101
- Freezed Data
  105
- Trouble Code
  106
- Erase TB Code
  107
- CO Adaption
  108
- Lubrication System
  109
- Engine Oil
  111
- Oil Change
  111
- Engine Oil Strainer Clean
  111
- Oil Pump Removal
  112
- Oil Pump Disassembly
  112
- Oil Pump Inspection
  113
- Oil Pump Re-Assembly
  113
- Oil Pump Installation
  114
- Gear Oil Change
  115
- Cooling System
  116
- Technical Specification
  117
- System Test
  119
- Test on the Filler Cap
  119
- Change of Coolant
  119
- Radiator
  120
- Water Pump
  121
- Removal of Water Pump Shaft
  122
- Replacement of Mechanical Seal
  123
- Temperature Sensor
  125
- Thermostat
  126
- Technical Data
  127
- Spark Plug
  128
- Electric System
  128
- Ignition & Charging Device
  128
- Flywheel Magneto
  128
- Battery Caution
  129
- Instruction for Filling Electrolyte (for Water-Adding Free Battery)
  129
- The Procedure of Using New Battery (for Water-Adding Battery)
  130
- Battery Maintenance: (for Water-Adding Battery)
  130
- Recharging of the Battery
  131
- Regular Maintenance of the Battery
  131
- Head Lamp
  132
- Rear Lamp
  132
- Body
  133
- Frame & Cover
  133
- Parts Lists
  134
- Dismount Floor Panels Following the Sequence Shown in the List
  135
- Compartment and Seat
  136
- Helmet Holder
  136
- Front & Rear Suspension System
  137
- Tire & Tire Pressur
  137
4 Disassembly Repairment

138
- Disassembly Repairs
  138
Removal and Lnstallation of Engine

138
Removal and Inspection of Electric Items

138
Removal and Inspection of Body Parts

138
- Notice for Disassembly Inspection
  139
- Removal and Installation of Engine
  140
- Cylinder Head/Valve
  143
- Cylinder Head Removal
  147
- Cylinder Head Disassembly
  149
- Cylinder Head
  150
- Valve Spring Free Length
  150
- Valve Stem
  150
- Valve Guide
  150
- Valve Stem Replacement
  151
- Valve Seat Inspection and Service
  152
- Valve Seat Width
  152
- Valve Seat Grinding
  152
- Cylinder Head Reassembly
  155
- Cylinder Head Installation
  156
- Cylinder/Piston
  159
- Specification LA12W & LA15W & LA18W
  161
- Cylinder Removal
  163
- Piston Removal
  165
- Remove Piston Rings
  165
- Piston Ring Installation
  167
- Piston Installation
  168
- Cylinder Installation
  168
- V-Belt Driving System/Kick Starter
  169
- Maintenance Description
  170
- Left Crankcase Cover Removal
  172
- Disassembly of Kick Starter
  172
- Inspection of Kick Starter
  172
- Reassembly of Kick Starter
  173
- Installation of the Left Crankcase Cover
  173
- Driving Belt
  174
- Drive Face
  176
- Reassembly/Installation
  178
- Driven Pulley Installation
  179
- Clutch Outer/Driven Pulley
  180
- Clutch Lining
  181
- Driven Pulley Spring
  181
- Driven Pulley Bearing Inspection
  181
- Clutch Weight Replacement
  182
- Replacement of Driven Pulley Bearing
  184
- Installation of Clutch Outer/Driven Pulley Assembly
  185
- Alternator/Starting Clutch
  186
- Right Crankcase Cover Removal
  188
- A.C.G. Set Removal
  188
- Flywheel Removal
  188
- Starting Clutch
  189
- Starting Clutch Inspection
  190
- Flywheel Installation
  192
- A.C.G. Set Installation
  192
- Right Crankcase Cover Installation
  192
- Crankshaft/Crankcase
  193
- Disassembly of Crankcase
  195
- Crankshaft
  197
- Assembly of Crankcase
  198
- Removal and Inspection of Electric Items 4-
  201
- Operating Cautions & Troubleshooting
  201
- Cautions in Battery Inspection and Generator Charging
  205
- Charge by Generator
  205
- Battery Manufactured Month and Charge Time Comparison
  205
- Starter Motor
  206
- Check Starter Commutator Inspection
  206
- Resistor
  207
- CDI
  207
- Exciting Coil Inspection
  207
- Pulse Coil Inspection
  207
- Removal and Installation of Body 4-
  208
- Removal and Installation of Seat and Cover
  208
- Removal and Inspection of Front Fork & Steering
  212
- Cu8 & Cub
  212
- Cu8-B & Cub-B
  212
- Removal and Assembly of Wheel and Shock Absorber
  213
- Front Wheel
  213
- Rear Wheel
  214
- Shock Absorber
  214
Brake System

216

TGB X-MOTION 250 User Manual (34 pages)

Brand: TGB | Category: Motorcycle | Size: 5.06 MB

1 Contents

2
- Table of Contents
  2
2 Control Location

4
3 Before Riding

5
4 Safe Riding

5
5 Driving

6
6 Use Genuine Spare Parts

6
7 Use of each Component

7
- Gauges
  7
- Operation of Ignition Switch
  9
- Use of Buttons
  10
- Saddle Lock
  13
- Storage Box
  13
- Pillion Step
  13
- Fuel Tank Cap
  14
- Frame Number
  14
- Brake
  15
8 Important Points and Cautions for Starting Engine

16
9 The Best Way to Drive off

17
- The Control of Throttle Valve Handle
  17
- Parking Method
  17
10 Inspection and Maintenance before Riding

18
11 When There Is an Abnormal Condition or a Trouble

29
- Diagnosis When Engine Does Not Start
  29
12 Electrical Ignition System

29
13 Suggestions on Engine Fuel

29
14 Transmission Oil

29
15 Cautions for Riding Scooter

30
16 Periodical Maintenance Schedule

31
17 Specification

32

TGB Categories

Offroad Vehicle Scooter Motorcycle Utility Vehicle

More TGB Manuals

TGB X-MOTION 250 Manuals

TGB X-MOTION 250 Owner's Manual (220 pages)

Table of Contents

1 Regular Inspection

2 Maintenance Information

3 Description of Parts and Components

Electric System

4 Disassembly Repairment

Removal and Lnstallation of Engine

Removal and Inspection of Electric Items

Removal and Inspection of Body Parts

Brake System

TGB X-MOTION 250 User Manual (34 pages)

Table of Contents

1 Contents

2 Control Location

3 Before Riding

4 Safe Riding

5 Driving

6 Use Genuine Spare Parts

7 Use of each Component

8 Important Points and Cautions for Starting Engine

9 The Best Way to Drive off

10 Inspection and Maintenance before Riding

11 When There Is an Abnormal Condition or a Trouble

12 Electrical Ignition System

13 Suggestions on Engine Fuel

14 Transmission Oil

15 Cautions for Riding Scooter

16 Periodical Maintenance Schedule

17 Specification

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