Table of Contents
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DEAR USERS :
WE WOULD LIKE TO INFORM YOU THAT UNDER OUR STRICT QUALITY CONTROL
SYSTEM FOR THE PRODUCTION OF OUR SCOOTERS, WE OFFER A COMPLETE
GUARANTEE AS INDICATED IN THE GUARANTEE BOOKLET ISSUED BY OUR TGB
DEALER. OUR SCOOTER MUST UNDERGO ALL PERIODIC MAINTENANCE AND
SERVICES BESIDES, ORIGINAL SPARE PARTS MUST BE USED. IN CASE OF DEFECTS IN
STRUCTURE OR PART MATERIALS PRODUCED, ASSISTANCE IS OFFERED AT FREE OF
CHARGE UNDER VALID WARRANTY. THE ABOVE-MENTIONED GUARANTEE IS NOT
VALID UNDER THE FOLLOWING CONDITIONS:
THE DESIGNATED LUBRICATING OIL IS NOT USED.
MAINTENANCE OR REPAIR IS NOT CARRIED OUT IN THE APPROPRIATE MANNER.
UNGUARANTEED PARTS ARE UTILIZED AND MODIFICATIONS TO THE ORIGINAL
DESIGN ARE CARRIED OUT.
INSTRUCTIONS IN THE OWNER'S MANUAL ARE NOT PROPERLY FOLLOWED.
PARTS SUBJECT TO NORMAL WEAR SUCH AS THE SEAT, SPARK PLUGS, ELECTRIC
BULBS AND CABLES.... ETC.,ARE NOT COVERED BY GUARANTEE.
THIS MANUAL IS A GUIDE FOR THE OPERATION INSPECTION AND BASIC MAINTENANCE
OF THIS SCOOTER. IF YOU HAVE ANY FURTHER QUERIES PLEASE CONTACT THE TGB
DEALER, WHO WILL BE READY TO HELP YOU OUT AT ALL TIMES.
WARNING:
PLEASE USE SAE 10W-40 API SH/CE OR SG/CC GRADE LUBRICANT OIL TO REFILL
THE ENGINE, OTHERWISE, THE ABOVE MENTIONED GUARANTEE IS NOT VALID.
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Table of Contents
Related Manuals for TGB X-MOTION 250
Summary of Contents for TGB X-MOTION 250
- Page 1 BULBS AND CABLES..ETC.,ARE NOT COVERED BY GUARANTEE. THIS MANUAL IS A GUIDE FOR THE OPERATION INSPECTION AND BASIC MAINTENANCE OF THIS SCOOTER. IF YOU HAVE ANY FURTHER QUERIES PLEASE CONTACT THE TGB DEALER, WHO WILL BE READY TO HELP YOU OUT AT ALL TIMES.
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Page 2: Table Of Contents
1. CONTENTS Contents ........................Control Location ......................Before Riding ....................... Safe Riding ........................Driving ........................... Use Genuine Spare Parts ..................... Use of Each Component ....................6 .........................…..6 Gauges ..................…...…..8 Operation of Ignition Switch ......................…..9 Use of Buttons ........................….. Saddle Lock ........................….. - Page 3 1. CONTENTS .................. Checking the Front and Rear Lights ....................Checking the Brake Light ....................Checking for Fuel Leakage ............. Checking the Lubrication of Body’s Various Mechanisms ....................Checking the Spark Plug ....................Cooling system inspection ....................Replenishment of coolant ..
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Page 4: Control Location
2. CONTROL LOCATION Hazard / Light / Starter switch Turn signal light Storage box Pass / High & Low beam / Turn signal / Horn switch Fuses. Seat lock. Fuel tank cap Head light Tail light/ Turn signal light Side stand Main stand Front brake lever Coolant... -
Page 5: Before Riding
3. BEFORE RIDING This manual describes the correct usage of this scooter including safety riding, simple inspection methods and so on. For a more comfortable and safety riding, please read this manual carefully. For your benefit, please ask your dealer the operating manual and carefully read the following: Correct use of the scooter. -
Page 6: Driving
Also, it may result in unexpected troubles and lower the scooter’s performance. Always use TGB Genuine Spare Parts to keep your scooters pure blood and to ensure its long service life. -
Page 7: Use Of Each Component
7. USE OF EACH COMPONENT (The following is TGB 4 stroke liquid cooling scooter’s basic operation, and they could vary from different individual models. Please consult the end of this manual.) Turn Signal Indicator Tachometer Total Kilometer EFI Indicator (250cc only) - Page 8 7. USE OF EACH COMPONENT High Beam Indicator( blue)：This indicator comes on with high beam headlight is turned on. Turn Signal Indicator(green)：The left or right Indicator will be flashing according to the operated directions of turn signal light switch when it is turned on. ...
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Page 9: Operation Of Ignition Switch
7. USE OF EACH COMPONENT OPERATION OF IGNITION SWITCH IGNITION SWITCH KEY "Start" position "Steering handle lock" position Engine can be started in this position. Turn the steering handle to left and press Ignition switch key can not be removed. ignition switch key down and then lightly turn it to left to the “LOCK”... -
Page 10: Use Of Buttons
7. USE OF EACH COMPONENT USE OF BUTTONS Passing switch High/Low Beam Hazard Switch Switch Light Switches Turn Signal Switch Electrical Starter Button Horn Switch Light Switches When the switch is turned to this position as the engine is being started, headlight, rear light, instrument panel light, and position light will come on. - Page 11 7. USE OF EACH COMPONENT Electrical Starter Button This is a starting motor button (switch) for engine starting. With the main switch "ON", press this button while holding the front or rear brake lever will start the engine. CAUTION: ...
- Page 12 7. USE OF EACH COMPONENT Turn Signal Switch Turn signal lights are used when turning left/right or changing lane. Turn ignition switch to “ON”, and slide the turn signal switch to left or right. Then, the turn signal lights will flash.
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Page 13: Saddle Lock
7. USE OF EACH COMPONENT SADDLE LOCK Unlock: Insert the ignition switch key and turn to left to unlock. Lock: Press the saddle down and it will be locked automatically. After the saddle has been locked, check to make sure it has been locked properly by lightly lifting the saddle. -
Page 14: Fuel Tank Cap
7. USE OF EACH COMPONENT FUEL TANK CAP 【 Fuel refilling 】 Insert ignition switch key into the ignition switch, and turn the key to the left, then the cap can be removed. Do not fill above the fuel upper limit when refueling. Holds down “PUSH”... -
Page 15: Brake
7. USE OF EACH COMPONENT BRAKE Avoid unnecessary sudden braking. Use front and rear wheel brakes simultaneously when braking. Avoid brake continuously for a long period of time because that may overheat the brakes and reduce its braking efficiency. -
Page 16: Important Points And Cautions For Starting Engine
8. IMPORTANT POINTS AND CAUTIONS FOR STARTING ENGINE CAUTION: Please check the engine oil and fuel volume are adequate or not before starting engine. To start engine the main parking stand must be firmly on the ground and the brake is applied on the rear wheel to prevent the scooter from moving forward suddenly. -
Page 17: The Best Way To Drive Off
9. THE BEST WAY TO DRIVE OFF Turn on the turn signal light before moving, and make sure no vehicle is coming from behind. Then, drive off. THE CONTROL OF THROTTLE VALVE HANDLE Acceleration : To increase speed. When riding Deceleration on an inclined road, turn the Acceleration... -
Page 18: Inspection And Maintenance Before Riding
Do the previous troubles still exist? CAUTION: If any problem founded during routine inspection, correct the problem before using the scooter again, have your scooter checked and repaired by the “TGB dealer or authorized service personnel” if necessary. ENGINE OIL INSPECTION AND CHANGE... -
Page 19: Fuel Inspection
Fill new transmission oil (170 c.c./ 100 c.c), and install the infusion bolt and tighten it. (make sure Gear oil drain plug that bolts are tightened and check that there’s no leakage.) ※ Recommend Oil: Genuine TGB HYPOID GEAR OIL (SAE 85W-140). -
Page 20: Inspection And Adjustment Of Brake Free Play
10. INSPECTION AND MAINTENANCE BEFORE RIDING INSPECTION AND ADJUSTMENT OF BRAKE FREE PLAY INSPECTION: (Brake lever free play must be checked with the engine shut off.) Brake lever free play for front and rear wheels When checking the hand-braking lever for front and rear wheels, its free play (the stroke of hand-braking lever from no braking to initial braking) should be 10~20mm. -
Page 21: Throttle Valve Handle Clearance Adjustment
10. INSPECTION AND MAINTENANCE BEFORE RIDING ﹙Checking front brake lining﹚ ﹙Checking oil quantity in brake oil reservoir﹚ Check the brake from behind the brake Park the scooter on a level ground, and caliper. The brake pad must be replaced check if fluid level is under the “LOWER”... -
Page 22: Inspection And Maintenance Of Battery
INSPECTION AND MAINTENANCE OF BATTERY This scooter is equipped with a maintenance-free type battery, so it is unnecessary to check and add electrolyte. Have your scooter checked by TGB Authorized Dealer or Franchised Dealer should any abnormality is found. 〈Cleaning of battery terminals﹚... -
Page 23: Tire Inspection
Check steering handle if it is being pulled too tight by the brake cables. Take your scooter to TGB Authorized Dealer or Franchised Dealer for a check or adjustment if any abnormal conditions are found. -
Page 24: Rear Cushion Hardness Setting
10. INSPECTION AND MAINTENANCE BEFORE RIDING REAR CUSHION HARDNESS SETTING The rear cushion is adjustable type. It’s set at middle stage when manufactured, and you can adjust it depending on your need. Turn the adjust collar of the cushion to adjust it’s hardness. CAUTION: ... -
Page 25: Checking The Front And Rear Lights
10. INSPECTION AND MAINTENANCE BEFORE RIDING CHECKING THE FRONT AND REAR LIGHTS Start engine and turn on the head lamp switch. Check if head lamp and rear lamp come on. Check the brightness and direction of front light by wall to see if it is correct. ... -
Page 26: Cooling System Inspection
To avoid radiator getting rusty, do not use coolants other than those recommended. Coolant recommended: TGB Bramax radiator agent Concentration: 50% Radiator capacity: Main radiator : 780 c.c. -
Page 27: A Reference Table For Anti-Freeze Concentration Percentages Under Different Temperatures
(below 0℃) A reference table for anti-freeze concentration percentages under different temperatures 1. Radiator anti-freeze specification for this scooter is H68. (TGB Bramax radiator agent) 2. Proper anti-freeze percentages for different frozen temperatures are as follows:... -
Page 28: Checking The Air Cleaner
10. INSPECTION AND MAINTENANCE BEFORE RIDING CHECKING THE AIR CLEANER 《DISASSEMBLE PRCEDURE》 1. Remove mounting screws from air cleaner cover. 2. Remove the air cleaner cover, then remove filter element. 3. Take the element out and clean it. (Refer to maintenance schedule.) 《ASSEMBLE PRCEDURE》... -
Page 29: When There Is An Abnormal Condition Or A Trouble
【Have your scooter checked by TGB authorized dealer or franchised dealer immediately if there are no problems with the above items and engine still can not be started.】 12. C.D.I. ELECTRICL IGNITION SYSTEM The charge and discharge principle of a condenser is adopted for the C.D.I system to supply electrical... -
Page 30: Cautions For Riding Scooter
15. CAUTIONS FOR RIDING SCOOTER 1. Raise the scooter with the main stand, and sit on the saddle. Push the scooter forwarding to raise the main parking stand. CAUTION: Never rotate the throttle valve handle at will to increase the engine RPM before driving off. 2. -
Page 31: Periodical Maintenance Schedule
☆The above maintenance schedule is established by taking the monthly 1000 kilometers as a reference which ever comes first. ※Have your scooter checked and adjusted periodically by your TGB Authorized Dealer or Franchised Dealer to maintain the scooter at the optimum condition. -
Page 32: Specification
17. SPECIFICATION CU8 (X-Motion 125) Air Filter Paper Type Length（mm） 2130 Fuel Capacity 11 L Width（mm） Type CVK164 Fuel Venturi Dimension Height（mm） 1380 System （mm） Carburetion Wheelbase 1500 （mm） Front Unload Rear mass Type C.D.I. Total Front Spark CR8E Rear Ignition Mass Total... - Page 33 17. SPECIFICATION CUB (X-Motion 250) Air Filter Paper Type Length（mm） 2130 Fuel Capacity 11 L Width（mm） Type Dimension Fuel System Venturi Height（mm） 1380 （mm） Carburetion Wheelbase（mm） 1500 Front Unload Rear mass Type E.C.U. Total Front Spark CR8E Mass Ignition Electric...