Terex TZ3416J-3099 Manuals

Manuals and User Guides for Terex TZ3416J-3099. We have 1 Terex TZ3416J-3099 manual available for free PDF download: Service Manual

Terex TZ3416J-3099 Service Manual (130 pages)

Brand: Terex | Category: Lifting Systems | Size: 2 MB

Introduction
2
Serial Number Information
2
Revision History
3
Serial Number Legend
5
Safety Rules
6
Table of Contents
8
Specifications
13
Machine Specifications
13
Performance Specifications
14
Hydraulic Specifications
14
Manifold Component Specifications
15
Hydraulic Hose and Fitting Torque Specifications
16
Scheduled Maintenance Procedures
19
Pre-Delivery Preparation Report
20
Maintenance Inspection Report
23
Checklist a Procedures
24
Inspect the Manuals and Decals
24
Perform Pre-Operation Inspection
25
Perform Function Tests
25
Torque the Lug Bolts - ANSI/CSA/AS
25
Torque the Lug Bolts - CE
26
Perform Hitch Maintenance - ANSI/CSA/AS
26
Perform 30 Day Service
27
Grease the Turntable Rotation Bearing and Rotate Gear
27
Checklist B Procedures
28
Inspect the Batteries
28
Inspect the Electrical Wiring
29
Inspect the Electrical Contactor
29
Test the Manual Override
30
Test the Platform Rotation (if Equipped)
31
Perform Hydraulic Oil Analysis
32
Perform Axle Maintenance - ANSI/CSA/AS
32
Check the Wheel Bearings - CE
33
Service the Hitch - CE
33
Perform Axle Maintenance - CE
34
Inspect the Parking Brake
35
Service the Tongue Jack
35
Checklist C Procedures
36
Grease the Platform Overload Mechanism (if Equipped)
36
Test the Platform Overload System (if Equipped)
36
Perform Axle Maintenance - ANSI/CSA/AS
38
Replace the Hydraulic Tank Breather Cap Models with Optional Hydraulic Oil
38
Grease the Axle Wheel Bearings CE
39
Adjust the Brakes - CE
40
Checklist D Procedures
41
Perform Axle Maintenance - ANSI/CSA/AS
41
Check the Boom Wear Pads
41
Replace the Hydraulic Tank Return Filter
42
Check the Turntable Rotation Bearing Bolts
43
Inspect for Turntable Bearing Wear
44
Checklist E Procedure
46
Test or Replace the Hydraulic Oil
46
Platform Components
50
Platform
50
Platform Rotator (if Equipped)
50
Primary Boom Components
54
Cable Track
55
Primary Boom
57
Primary Boom Lift Cylinder
61
Platform Leveling Cylinders
62
Secondary Boom Components
64
Secondary Boom
65
Secondary Boom Lift Cylinder
67
Ground Controls
68
Level Sensor
68
Hydraulic Power Unit
72
Hydraulic Power Unit Components
72
Valve Adjustments - Hydraulic Power Unit
74
Hydraulic Pump
75
Function Manifold Components
76
Valve Adjustments - Function Manifold
78
Outrigger Counterbalance Valve Manifold Components
81
Valve Coils
82
Turntable Rotation Components
84
Turntable Rotation Motor
84
Axle Components
85
Axle
85
Trailer Components
86
Hydraulic and Mechanical Brakes
86
Parking Brake
86
Outrigger Components
87
Outrigger Cylinder
88
Platform Overload Components
89
Platform Overload System
89
Electrical Abbreviations Legend
93
Wire Color Legend
95
Limit Switch Legend
96
Electrical Symbols Legend
97
Hydraulic Abbreviations Legend
98
Hydraulic Symbols Legend
99
Trailer Lighting Wiring Diagram - ANSI/CSA
100
Trailer Lighting Wiring Diagram - Mechanical Axle, CE
101
Trailer Lighting Wiring Diagram - Hydraulic Axle, as
102
Ground Control Box Wiring Diagram - ANSI/CSA
103
Platform Control Box Wiring Diagram - ANSI/CSA
105
Ground Control Box Wiring Diagram - AS/CE
107
Platform Control Box Wiring Diagram - AS/CE
109
Electrical Schematic_View 1 - ANSI/CSA/CE/AS
110
Electrical Schematic_View 2 - ANSI/CSA/CE
111
Electrical Schematic_View 2 - as
114
Bump Load Recovery Wiring Diagram
116
Ground Control Box Wiring Diagram
118
Ground Control Switch Panel Wiring Diagram
120
Platform Control Switch Panel Wiring Diagram
122
Platform Overload Option Wiring Diagram
124
Telematics Option Wiring Diagram
126
Hydraulic Schematic
128

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Terex TZ3416J-3099 Service Manual (130 pages)

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