Terex TA400 Operation Manual
  1. Manuals
  2. Brands
  3. Terex Manuals
  4. Automobile
  5. TA400
  6. Operation manual

Terex TA400 Operation Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

TEREX Equipment Limited Operations Manual
15504854
OHE11151
Original Operating Instructions

Advertisement

Table of Contents
loading

Related Manuals for Terex TA400

Summary of Contents for Terex TA400

  • Page 1 TEREX Equipment Limited Operations Manual 15504854 OHE11151 Original Operating Instructions...
  • Page 2 This page is intentionally left blank...
  • Page 3 TEREX Equipment Limited Operations Manual Re-order Issued by; Customer Support Department Terex Equipment Limited Newhouse Industrial Estate Motherwell, ML1 5RY Scotland Tel; +44 (0) 1698 732121 Fax; +44 (0) 1698 503210 http//:constructionsupport.terex.com www.terex.com OHE11151 Re-order Part Number 15504854 This controlled document is the original instruction and should remain with the vehicle at all times.
  • Page 4 This page is intentionally left blank...
  • Page 5 The right to change specifications, equipment and maintenance instruc- tions at any time without notice, is reserved as part of the Terex Equip- ment Limited policy of continuous development and improvement of the product.
  • Page 6 This page is intentionally left blank...
  • Page 7 ONLY TRAINED COMPETENT PERSONNEL SHOULD BE ALLOWED TO OPERATE THIS VEHICLE The operator is responsible and must be familiar with the contents of the Operations Manual and any Local / National regulations prior to operating this vehicle.
  • Page 8 This page is intentionally left blank...
  • Page 9 CALIFORNIA Proposition 65 Warnings WARNING: Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm.
  • Page 10 This page is intentionally left blank...
  • Page 11 2006/42/EC Machinery Directive 97/68/EC Emissions Directive DESCRIPTION OF MACHINERY: TEREX MAKE: MODEL/DESIGNATION: TA400 Articulated Dump Truck INSPECTOR: UNIT SERIAL NUMBER: WE DECLARE THAT THE ABOVE MACHINERY FULFILLS ALL THE RELEVANT PROVISIONS OF THE ABOVE DIRECTIVES CERTIFICATE NUMBER: FULL QUALITY ASSURANCE (Annex VIII): L.R.Q.A.
  • Page 12 SPARE PARTS STATEMENT When carrying out repairs, alterations or fitting attachments, it is important that only genuine spare parts are used to ensure the operating safety of the machine is not impaired. It is only by using genuine parts that the technical requirements stipulated by the manufacturer can be maintained.
  • Page 13 2006/42/EC Machinery Directive 97/68/EC Emissions Directive DESCRIPTION OF MACHINERY: TEREX MAKE: MODEL/DESIGNATION: TA400 Articulated Dump Truck INSPECTOR: UNIT SERIAL NUMBER: WE DECLARE THAT THE ABOVE MACHINERY FULFILLS ALL THE RELEVANT PROVISIONS OF THE ABOVE DIRECTIVES CERTIFICATE NUMBER: FULL QUALITY ASSURANCE (Annex VIII): L.R.Q.A.
  • Page 14 SPARE PARTS STATEMENT When carrying out repairs, alterations or fitting attachments, it is important that only genuine spare parts are used to ensure the operating safety of the machine is not impaired. It is only by using genuine parts that the technical requirements stipulated by the manufacturer can be maintained.
  • Page 15 2006/42/EC Machinery Directive 97/68/EC Emissions Directive DESCRIPTION OF MACHINERY: TEREX MAKE: MODEL/DESIGNATION: TA400 Articulated Dump Truck INSPECTOR: UNIT SERIAL NUMBER: WE DECLARE THAT THE ABOVE MACHINERY FULFILLS ALL THE RELEVANT PROVISIONS OF THE ABOVE DIRECTIVES CERTIFICATE NUMBER: FULL QUALITY ASSURANCE (Annex VIII): L.R.Q.A.
  • Page 16 SPARE PARTS STATEMENT When carrying out repairs, alterations or fitting attachments, it is important that only genuine spare parts are used to ensure the operating safety of the machine is not impaired. It is only by using genuine parts that the technical requirements stipulated by the manufacturer can be maintained.

  • Page 17: Table Of Contents

    CONTENTS 1 INTRODUCTION Introduction....... . . 1-1 Safety Alert Symbol ......1-1 Hazard Classification .
  • Page 18 This Page is Intentionally Left Blank...
  • Page 19 9 TECHNICAL DATA TA400 ........9-3...
  • Page 20 This Page is Intentionally Left Blank...

  • Page 21: Introduction

    The Terex articulated haulers are 3 axle types with an oscillation and articulation pivot joint between the tractor and trailer units. Articulation is achieved by frame steering. The machine has part time or full time 6 wheel drive controlled by the operator.
  • Page 22 Introduction DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. DANGER WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. WARNING CAUTION indicates a potentially hazardous situation which, if not avoided, CAUTION may result in minor or moderate injury.
  • Page 23 Introduction PRODUCT IDENTIFICATION NUMBER - PLATE LOCATION Information regarding the machine model, code and chassis serial number is found on the unit serial number plate on the rear right of the front frame. The machine model and serial number should always be referenced in any correspondence with your dealer or factory.

  • Page 24: Theft Deterrent Practices

    Introduction THEFT DETERRENT PRACTICES General The owner/operator should take the following precautions to discourage theft, to aid in the recovery in the event that the machine is stolen, or to reduce vandalism. Actions to Discourage Theft and Vandalism Remove all keys any time the machine is left unattended. At night lock all doors and attach, secure or lock all anti-vandalism and anti-theft devices on the machine.
  • Page 25 Safety 2 - Safety...
  • Page 26 Safety This Page is Intentionally Left Blank...
  • Page 27 Safety SAFETY The machine should be properly operated and maintained to keep it in a safe, efficient operating condition. Be sure that all controls are free of mud, grease, or other matter that might cause slips hazardous to the operator, serviceman, or other personnel or equipment. Report all malfunctions to those responsible for maintenance, and, do not operate the equipment until corrected.

  • Page 28: General

    Safety SAFETY General • Read this operations manual and learn the operating characteristics and limitations of the machine. Know what operating clearances the machine requires. • Read and understand all the safety signs prior to operation. • If the safety signs are obstructed by dirt or debris, clean them using mild soap and water prior to operation.

  • Page 29: Articulation And Oscillation Lock

    Safety MOT00361 CAUTION The protection offered by the roll over and falling object protective structure may be impaired if it has been subjected to any modification or damage. Unauthorized modification will void certification. Articulation and Oscillation Lock - ‘Locked Position’ Articulation and Oscillation Lock MOT00362 •...

  • Page 30: Preventing Fire Hazards

    Safety Preventing Fire Hazards General Fire Precautions • Make sure the machine has a fire extinguisher and that it is accessible and fully charged. (Not furnished with the machine). • Never use an open flame as a light anywhere on, or around, the machine.

  • Page 31: Mounting And Dismounting

    Safety • Follow manufacturer’s recommendations when handling and using engine-starting fluids and disposing of spent containers. Do not puncture or burn empty containers. These fluids are explosive and highly flammable. Electrical Hazard Precautions • Never smoke or allow open flames or sparks near batteries. •...

  • Page 32: Pre-Starting

    Safety Pre-Starting • If the engine is to be started and run indoors, ensure proper ventilation to remove deadly exhaust gases. • Always perform 'Pre-Starting Inspection' instructions described in Section 4 to ensure the machine is ready for operation. • Always walk around the machine to make sure no-one is working on, underneath or close to the machine before starting the engine or operating the machine.
  • Page 33 Safety • Sound the horn before starting the engine or beginning to move the machine; two blasts for forward and three blasts for reverse. • Watch for ground crew and other personnel on foot. Sound the horn as a warning before setting the machine in motion and when approaching ground crew.

  • Page 34: Roading

    Safety • Always watch for holes, soft edges or other hazards when backing to dump over a spoil bank. • Always apply the brakes with the Parking-Emergency brake control when the machine is being loaded or when dumping a load. •...

  • Page 35: Lubrication And Servicing

    Safety Lubrication and Servicing • Do not allow unauthorized personnel to service or maintain this machine. Study this operations manual and the maintenance manual before starting, operating or servicing this machine. Always follow procedures and safety precautions detailed throughout the maintenance manual. •...

  • Page 36: Scrapping The Machine

    Safety • Always use a self-attaching chuck with a long airline, and, stand to one side while the tyre is inflating. Refer to Section 160-0050, WHEEL RIM AND TYRE in the maintenance manual. • Do not work under or near an unblocked or unsupported raised operator’s cab.

  • Page 37: Mirror And Cctv

    Safety Mirrors and CCTV CAUTION The operator must survey their surroundings before entering the machine, and check their field of vision prior to and during operation of the machine. All mirrors must be adjusted when installed, and prior to operating the machine, to achieve opti- mum visibility and thus minimize the risk of injury to themselves and others.
  • Page 38 Safety When all the mirrors have been fitted, the machine has a total of four mirrors, designated A to D respectively, and positioned generally as illustrated. The area surrounding the machine is to be considered as two distinct fields of view, illustrated below as areas 1 to 9 in the immediate vicinity, and areas 10 to 15 at a radius of 12 m from the operator when seated.

  • Page 39: Wheels And Tyres

    Safety Wheels and Tyres If tyres on the machine were inflated at the factory with dry nitrogen gas, the tyre walls will be marked 'N' and the following factory installed decal will be found mounted on the fenders. NOTICE: Tyres on this machine are factory inflated with dry nitrogen. It is recommended that dry nitrogen be used exclusively for all tyre pressure adjustments as well as inflation of replacement tyres.

  • Page 40: Avoid Tyre Explosion Hazard

    Safety Avoid Tyre Explosion Hazard CAUTION AT LEAST AT LEAST 15m (50ft) 460m (1 500ft) Whenever a machine’s tyre(s) is (are) exposed to excessive heat such as a machine fire or extremely hot brakes, the hazard of a subsequent violent tyre explosion must be recognized. All nearby persons must avoid approaching the machine so as not to be physically endangered in the event of an explosion of the tyre and rim parts.

  • Page 41: Emergency Exit From Cab

    Safety Emergency Exit from Cab Normal access to, and egress from, the cab is facilitated via the door on the left-hand side. However, in an emergency, an alternative exit can be gained via the side windows. A hammer is provided to break the left-hand or right-hand side window glass to facilitate safe egress.

  • Page 42: Decals And Instruction Plates

    Safety Decals and Instruction Plates MOT00337 Decals and instruction plates fitted to 45 44 machines may vary from country to 27 23 country to suit local needs. These pages 24 23 contain a brief description and the location of the decals and instruction plates that may appear on your machine.
  • Page 43 Safety Decals and Instruction Plates Pictorial Decal Set 9361787 CE Marking (1799) Battery Earth (1798) 9271069 Hook Point (1797) 15314811 Body Control (1800) 15318464 Steering Column Adjustment (1801) 15332852 Hood Raise Lower (1806) MOT00177 15321641 Park Brake (1805) Emergency Exit (1804) MOT00345 15356570 Safety Harness (2222)

  • Page 44: Product Identification No

    Safety Pictorial Decal Set Serial Plate TEREX EQUIPMENT LIMITED NEWHOUSE INDUSTRIAL ESTATE MOTHERWELL, SCOTLAND. ML1 5RY. 800 PSI 55 bar MODEL NO. PRODUCT IDENTIFICATION NO. MAX. RATED PAYLOAD lb /kg 800 PSI 1500 PSI 55 bar 103 bar MASS UNLADEN...
  • Page 45 Safety Safety Decals Set ISO Standard KPH MPH KPH MPH 15334646 Gradeability Chart (1866) 15334761 Crush Hazard Warning. Apply Park Brake, Shift to neutral (1876) 15334754 Crush From Articulation Warning. Use 15334762 Skin Injection Warning. Relieve pressure before safety lock (1873) service.
  • Page 46 Safety Safety Decals Set ISO Standard 15334774 Welding Notice. See the Operations Manual 15334767 Burn Hazard, allow to cool before for welding procedures (1888) opening (1881) 15334777 15334768 Cab Jack Notice (1889) Anti-freeze Notice. See the Operations Manual for correct concentration (1882) 15334772 15334780 Nitrogen Filled Tyres.
  • Page 47 15343325 suddenly. electronic data. Hydrualic Tank Pressurization 15363060 Emergency Stop Switch Warning, Warning (2022) should use only in emergency situation MOT00346 250h 500h 1000h - 6000h 15370845 TA400 Service Lubrication Chart. See Operations Manual section 8 for details 2-23...
  • Page 48 15502380 and may cause injury. Do not repair. TA30 Unauthorised modification TA35/40 will void certification. TA350/400 Tighten fastners MANUFACTURED FOR/BY TEREX EQUIPMENT LTD. - SCOTLAND TA250/300 periodically. 15332782 ROPS and FOPS Certification (1812) WARNING WARNING KPH MPH KPH MPH TA350/400...
  • Page 49 Safety Safety Decals Set ANSI Standard WARNING WARNING WARNING Improper operation or Read and understand maintenance can result operator's manual and all in serious injury or safety signs before using death. or maintaining machine. If you do not understand the information in the manuals, consult your supervisor, the owner or Entanglement Hazard.
  • Page 50 Safety Safety Decals Set ANSI Standard NOTICE NOTICE NOTICE Use nitrogen only Jump starting with Jump start using to inflate tyres. welding equipment will identical battery Power down truck result in damage to the pack. 15333283 electrial system. when not in use Nitrogen Filled Tyres Notice or damage may 15333282...
  • Page 51 EP,LI COMP - EXTREME PRESSURE LITHIUM COMPLEX GREASE. REF. EEMS 19057. - LUBRIZOL 6178 PAG OIL - POLYALKLENE GLYCOL (PAG) COMPRESSOR LUBRICATING OIL - LOW VISCOSITY (ISO46). - ETHYLENE GLYCOL, REFER TO HANDBOOK FOR RECOMMENDED ANTI FREEZE. TEXTRAN - TEXTRAN TDM PREMIUM 15370844 TA400 Service Lubrication Chart 2-27...
  • Page 52 Safety This Page is Intentionally Left Blank 2-28...
  • Page 53 Controls and Operating 3 - Controls and Operating...
  • Page 54 Controls and Operating This Page is Intentionally Left Blank...

  • Page 55: Controls And Instruments

    Controls and Operating CONTROLS AND INSTRUMENTS MOT00300 5 6 7 8 10 11 12 13 14 15 STOP TA300-A11 GIGA V01.04.01 MCU HV008 SV08.08.08 km/h 88.88.2011 88.88.88 000000 MENU SELECT 1 - Side Window Demister 22 - Transmission Gear Shift Control 2 - Accessories Mounting Panel 23 - Body Control Lever 3 - Hazard Warning Lights...

  • Page 56: Fuse / Relay Box

    Controls and Operating FUSE / RELAY BOX...
  • Page 57 Controls and Operating Fuse Name Size Function Master Fuse Terminal 30 Master Fuse Terminal 30 Master Fuse Terminal 15 Master Fuse Terminal 15 Not Connected 7.5A Transmission Controller Emergency Operation Spare Interior Light 7.5A Hazard Warning DC-DC Convertor 7.5A Telematics Interface Work Socket 24V Air Seat Compressor Hydraulic Oil Sensors...
  • Page 58 Controls and Operating Fuse Name Size Function Not Connected Difflock Spare Spare Camera System Body Position Proximity Spare Main Controller Start / Stop Button Not Connected Front Work Light Rear Work Light Spare Not Connected Spare TCU Diagnostic Interface Steering Column Switch 7.5A Dashboard Transmission Temperature Sensor...
  • Page 59 Controls and Operating Fuse Name Size Function Main Controller Hydraulic Block Not Connected Heated Mirror Not Connected Not Connected Spare Not Connected Air Conditioning Spare Engine Management System Ignition / Telematics Engine Management System Main Controller Not Connected Not Connected Not Connected Not Connected Not Connected...
  • Page 60 Controls and Operating Relay Name Type Function Micro Relay 12V Terminal 15 Micro Relay Differential Lock Power relay Front Work Lights Power relay Rear Work Lights Micro Relay Horns Power relay Mini Relay Power relay Emergency Operation Power relay Power relay Micro Relay Micro Relay Wiper Motors...

  • Page 61: Basic Data

    Controls and Operating BASIC DATA MOT00297 STOP ERROR OMNIA km/h 9999 liter 255°c 99.9 ERROR CODE 000000 Dashboard Display Operating the machine is supported by a combined dashboard display. The dashboard display provides machine information to the operator through various gauges and indicators. Beside this indication and display capabilities the dashboard display also provides up to 36 digital inputs, which are mostly used as inputs for the Rocker Switches located on the dashboard.

  • Page 62: Warning Lights And Symbols

    Controls and Operating Warning Lights and Symbols - Left of Dashboard Display MOT00065 1. Engine Coolant Level Low - Illuminates when the coolant level drops STOP below the safe operating level. 2. Engine Oil Pressure Low - Illuminates when the engine oil pressure drops below the safe operating pressure.
  • Page 63 Controls and Operating Warning Lights and Symbols - Right of Dashboard Display 1. Transmission Retarder Requested - Illuminates when the transmis- sion retarder is requested. 2. Engine Over Speed - Illuminates when the engine speed rises above the safe operating speed (Engine Speed > 2300 Rpm). The operator should take action to slow the vehicle.
  • Page 64 Controls and Operating Warning Lights and Symbols - Below Dashboard Display MOT00085 1. High Beam - Illuminates when high beam is switched on. 2. Direction Indicators - Flashes when the indicator lights (left or right) are operating. NOTICE: The indicator flash is accompanied with buzzing signal. Warning lights and symbols -Below 3.

  • Page 65: Instruments

    Controls and Operating Instruments MOT00262 MOT00298 STOP ERROR OMNIA ERROR OMNIA km/h 9999 liter 255°c 99.9 ERROR CODE 000000 MOT00096 km/h 000000 Dashboard Display 1. Tachometer - Driven from the engine ECU, the tachometer indicates the number of engine crankshaft revolutions per minute. The needle shows the variations in engine operating speed.

  • Page 66: Menu Screen And Buttons

    Controls and Operating Menu Screen and Buttons MOT00299 ERROR OMNIA 9999 liter 255°c 99.9 ERROR CODE 000000 Dashboard Display 1. Menu Screen - The following illustrations show the sequential display in its five possible screens. On initial starting of the vehicle, the display shows the Power Up Screen (1) and then automatically scrolls to the Main Screen.
  • Page 67 Controls and Operating Screen - 1: MOT00264 PowerUp Screen GIGA V01.05.00 TA400 MCU HV008 SV08.08.08 1. Displays the Terex logo. 2. Date display. 88.88.2011 88:88:88 3. Time display. 4. Software version display. 5. MCU software version display. MOT00296 Screen - 2: Main Screen - Displays several indicators, as shown.
  • Page 68 Controls and Operating NOTICE: A normal short click on left menu control button toggles the display between the 3 possible indications. The indicator can be set to zero by pressing Left Menu Control Button for 2 seconds. 9. Drop Box High/ Low Oil Pressure - Indicates that the drop box oil pressure is above the prescribed operating range and should be investigated.
  • Page 69 Controls and Operating Now, the value can be changed circular from 1024,1000,900, … ,100,80,…,20,…1024,… by tapping the dashboard display’s “Left Menu Control Button”. The symbol on the right indicates if the “Control Stock Lights Switch” is set to ON. You can adjust different values for day - Control Stock Lights Switch OFF - and night - Control Stock Lights Switch ON.

  • Page 70: Switches

    Controls and Operating Switches MOT00122 1. Hazard Warning Lights - Press the bottom of the switch to make the indicators flash simultaneously as hazard warning lights. The direction indicator warning lamp on the instrument panel will flash (ensure that the ignition / power is ON). To switch the hazard lights off; press the top of the switch.
  • Page 71 Controls and Operating 7.Engine Exhaust Brake Request Switch - There are 2 positions for MOT00301 the switch. Press the top of the switch to de-activate the engine exhaust brake. Press the bottom of the switch to request the engine exhaust brake. The engine exhaust brake symbol illuminates on the display screen when the engine brake is engaged.
  • Page 72 Controls and Operating 16.Rear Fog Lamp - Press the bottom of the switch to operate the rear fog lamp. To switch off, press the top of the switch. 17.Power Key Switch - The switch is used for switching power ON and OFF.

  • Page 73: Controls

    Controls and Operating Controls MOT00079 High Beam Dipper, Direction Indicator, Windscreen Wiper/Washer Headlight/ Parking/ Front Working Light and Horn 1. High Beam Dipper and Flasher: Neutral Position = Dipped Beam Control Upwards = High Beam Flash Control Downward with Lights On = High Beam Continuous High Beam continuous is possible only if the steering lever switch is set to MOT00080 position 1, 2 or 3 (Lights ON).

  • Page 74: Heater

    Controls and Operating Heater The blower control (3) is rotated to select one of three blower speeds. Air direction can be adjusted by turning the direction controls (4 and 5). The temperature control (1) is rotated to vary the heater output temperature.

  • Page 75: Operator's Seat Air Suspension

    Controls and Operating Operator's Seat - Air Suspension The air seat only reacts when the driver sits on the seat. When unoccupied, the seat sinks to the lowest position to allow easier access. The following is the list of controls to adjust the seat: 1.

  • Page 76: Operator's Seat Operation

    Controls and Operating Operator's Seat - Operation To achieve the most comfortable driving position, adjust the seat as follows: 1. Sit in the seat. 2. Pull up and immediately release the height and weight adjustment (1) handle - this will set the seat to cater for the operator’s weight. Sit completely still while carrying out the adjustment.
  • Page 77 Controls and Operating 7. The height and curvature of the backrest cushion can be adjusted by rotation of the lumber support (9) at the rear of the cushion. 8. Pull up the handle (5) and adjust the backrest to the required angle, release the handle when the required position is achieved.

  • Page 78: Seat Belt

    Controls and Operating Seat Belt Retractable seat belts (1) are installed on both the operator’s seat and the jump seat. The seat belts require no external adjustment and allow freedom of movement for proper manipulation of all controls. NOTICE: To extract the jump seat belt, the button on the housing must be pressed.

  • Page 79: Machine Controls

    Controls and Operating MACHINE CONTROLS Braking The dual circuit brake system is applied during normal operation by using the service brake pedal or, in an emergency, by using the park emergency brake control. The 'Front Brake System' warning light and the 'Rear Brake System' warning light are located on the instrument panel.

  • Page 80: Transmission Retarder

    Controls and Operating Transmission Retarder This switch (1) is used to request the transmission retarder. The retarder MOT00335 will engage when the switch is pressed, and provided that the transmission 'Stop' warning light is 'OUT', the transmission is in 'lockup', the transmission oil temperature is within operating range and with reference to the retarder switch operation mentioned in Section 3.
  • Page 81 Controls and Operating Engine Exhaust Brake Press the bottom of the engine exhaust brake request switch to select the MOT00304 engine exhaust brake. The engine exhaust brake symbol will illuminate on the display screen when the engine exhaust brake is engaged. NOTICE: For the Engine Exhaust Brake to activate - a) the ECU must be live.

  • Page 82: Engine

    Controls and Operating Engine Electronic Foot Pedal The electronic foot pedal provides an electrical signal to the engine's fuel control system in proportion to the degree of pedal actuation. NOTICE: The engine MUST be started with the foot 'OFF' the electronic 1720 foot pedal.

  • Page 83: Pde Fuel Injection System

    Controls and Operating MOT00306 STOP 5. Engine Check Light 1. Engine Management System 6. Diagnostic Switches 2. PDE Fuel Injectors 7. Diagnostic Test Point 3. Electronic Foot Pedal 4. Engine Stop Light PDE Fuel Injection System - Description 1. Engine Management System (EMS) - Receives electronic inputs from the driver as well as from sensors that provide information electronically, such as speed, oil pressure and temperature, boost pressure and temperature and coolant temperature.
  • Page 84 Controls and Operating WARNING Due to the high fuel pressure, leakage can cause jets of fuel that penetrates through the skin! Always consider the high pressure part of the system (accumulator and high pressure lines) as pressurized. The pressure could be as high as 3000 bar. This applies also to an engine that is not running! Before working on any of the fuel system components: De-pressurize the system by use of SDP3 and then...
  • Page 85 Controls and Operating MOT0007 Whenever the 'Stop' or 'Check' light comes on, the EMS will determine where the problem is and will store this information in its memory. If the malfunction is intermittent, the lights will come on and go off as the computer senses the changing engine condition.
  • Page 86 Controls and Operating ENGINE FAULT CODES Fault codes generated in the CAN network are sent via CAN message. This document describes how to interpret these fault codes. Abbreviations Abbreviation Explanation Suspect Parameter Number Failure Mode Identifiers Failure Mode Identifiers Explanation of FMI codes. Code Explanation Data valid but above normal operational range (that is, engine overheating)
  • Page 87 Controls and Operating List of fault codes SPN Name SPN Description FMIa Engine Throttle Position The position of the valve used to regulate the 0,1,2,3,4,5 supply of a fluid, usually air or fuel/air mixture, to an engine. Engine Fuel Delivery Pressure Gauge pressure of fuel in the system as deliv- ered from the supply pump to the injection pump.
  • Page 88 Controls and Operating SPN Name SPN Description 2797 Engine Injector Group 1 A first collection of fuel injector circuits that are 2,3,4 grouped together. 2798 Engine Injector Group 2 A second collection of fuel injector circuits that are 2,3,4 grouped together. NOTICE: Possible FMIs, for an explanation of the code see the table under the heading Failure Mode Identifiers.
  • Page 89 Controls and Operating MCU ERROR CODES Error Code Description of Error Check DASHBOARD DISPLAY- DASH NOT LIVE ECU NOT LIVE TCU NOT LIVE Control Stock- LEVER NOT LIVE --------------- --------------- --------------- --------------- --------------- --------------- MCU OUT_00 X1:18 SHORT K2_MainRelayTerminal15_ON MCU OUT_00 X1:18 BREAK K2_MainRelayTerminal15_ON MCU OUT_01 X1:17 SHORT E5_ParkingLights_ON...
  • Page 90 Controls and Operating Error Code Description of Error Check MCU OUT_08 X1:2 SHORT E5_HighBeam_Left_ON MCU OUT_08 X1:2 BREAK E5_HighBeam_Left_ON MCU OUT_09 X1:3 SHORT P8_FlashingReverseLamp_ON MCU OUT_09 X1:3 BREAK P8_FlashingReverseLamp_ON MCU OUT_10 X1:4 SHORT E6_LowBeam_Right_ON MCU OUT_10 X1:4 BREAK E6_LowBeam_Right_ON MCU OUT_11 X1:5 SHORT E20_ReverseLamp_ON MCU OUT_11 X1:5 BREAK E20_ReverseLamp_ON...
  • Page 91 Controls and Operating Error Code Description of Error Check MCU OUT_06E X2:12 SHORT DropBoxHighRange_select MCU OUT_06E X2:12 BREAK DropBoxHighRange_select MCU OUT_07E X2:11 SHORT SystemHydraulic_unloader_valve MCU OUT_07E X2:11 BREAK SystemHydraulic_unloader_valve MCU OUT 08E X2:2 SHORT Q27_ExhaustBrake_ON MCU OUT 08E X2:2 BREAK Q27_ExhaustBrake_ON MCU OUT 09E X2:3 SHORT P05_ReverseAlarm_ON...
  • Page 92 Controls and Operating Error Code Description of Error Check MCU OUT 20E X2:29 BREAK --- Not Available --- MCU OUT 21E X2:30 SHORT --- Not Available --- MCU OUT 21E X2:30 BREAK --- Not Available --- MCU OUT 22E X2:31 SHORT --- Not Available --- MCU OUT 22E X2:31 BREAK --- Not Available ---...
  • Page 93 Controls and Operating Error Code Description of Error Check DASHBOARD DISPLAY IN_XJ:26XK:10 S27 BrakePedal Activated MCU IN_X2:22 S24 BodyRaise/Lower High Volt MCU IN_X2:22 S24 BodyRaise/Lower Low Volt MCU_Input_11_E BREAK B29_BrakeOilTemp MCU_Input_11_E SHORT B29_BrakeOilTemp MCU_Input_03_E BREAK B12 DroBxOilPresSensor MCU_Input_03_E SHORT B12 DroBxOilPresSensor GIGA PIN XJ/18 S14 TransRetSelSwitch Activated GIGA PIN XK/12...
  • Page 94 Controls and Operating Allison Series 4500 Automatic Shift Transmission The Allison Series 4500 transmission is equipped with an electronic NOTICE: Before any welding control unit (ECU) which continually monitors the transmission and shift is done on a machine system electrical components and warns the operator when a problem equipped with 4th GEN con- develops.
  • Page 95 Controls and Operating 4th GEN Shift Controller NOTICE: Do not allow the machine to coast in neutral. The 4th GEN shift controller has 6 forward ranges and 1 reverse range as well as a neutral position. The shift selector has a two digit LED display, This practice can result in that during normal operation will display the range selected and the range severe transmission damage.
  • Page 96 Controls and Operating The mode button gives the option to select between transmission 'POWER' (primary shift schedule) and 'ECONOMY' (secondary shift WARNING schedule). The transmission must be in Neutral before the switch will function. Proper selection of these shift schedules permits vehicle Always select Neutral and operation to be tailored towards maximised performance or fuel economy.
  • Page 97 Controls and Operating Displaying Diagnostic Fault Codes Diagnostic codes can be displayed on the gear shift lever display. To access the diagnostic code sequence, press the Display Mode button twice on the gear shifter. Each code consists of 4 sequential elements; each being either 1 or 2 characters.
  • Page 98 Controls and Operating ALLISON 4TH GEN DIAGNOSTIC CODES Fault Code Meaning of Code / Possible Cause of Fault C1312 Retarder Request Sensor Failed Low C1313 Retarder Request Sensor Failed High P0122 Pedal Position Sensor Low Voltage P0123 Pedal Position Sensor High Voltage P0218 Transmission Fluid Over temperature P0602...
  • Page 99 Controls and Operating Fault Code Meaning of Code / Possible Cause of Fault P0729 Incorrect 6th Gear Ratio P0731 Incorrect 1st Gear Ratio P0732 Incorrect 2nd Gear Ratio P0733 Incorrect 3rd Gear Ratio P0734 Incorrect 4th Gear Ratio P0735 Incorrect 5th Gear Ratio P0736 Incorrect Reverse Gear Ratio P0741...
  • Page 100 Controls and Operating Fault Code Meaning of Code / Possible Cause of Fault P0989 Retarder Pressure Sensor Failed Low P0990 Retarder Pressure Senosr Failed High P1739 Incorrect Low Gear Ratio P1891 Throttle Position Sensor PWM Signal Low Input P1892 Throttle Position Sensor PWM Signal High Input P2184 Engine Coolant Temperature Sensor Circuit Low Input P2185...
  • Page 101 Controls and Operating Fault Code Meaning of Code / Possible Cause of Fault P2793 Gear Shift Direction Circuit P2808 Pressure Control Solenoid 6 (PCS6) Stuck Off P2809 Pressure Control Solenoid 6 (PCS6) Stuck On P2812 Pressure Control Solenoid 6 (PCS6) Control Circuit Open P2814 Pressure Control Solenoid 6 (PCS6) Control Circuit Low P2815...
  • Page 102 Controls and Operating Drop Box The drop box is a remote mounted two speed transfer gearbox, taking MOT0033 drive from the engine and transmission and feeding it to the front and centre axles via a lockable differential. It has self contained hydraulic gear selection and differential locking mechanisms.

  • Page 103: Differential Lock

    Controls and Operating Differential Lock MOT00310 Drop Box Differential Lock Request Switch Press the bottom of the switch to engage the drop box differential lock in manual mode. The differential lock warning lamp on the instrument panel will illuminate when the function is activated.
  • Page 104 Controls and Operating Hydraulic Controls The braking, steering, body control and transmission oil cooler are all controlled by the main hydraulic valve, which is mounted on the chassis. However, the body control and transmission oil cooler are electronically monitored by the ECU which is mounted in the cab on the right of the operator’s seat.
  • Page 105 Controls and Operating Steering MOT00077 The steering wheel position can be adjusted as required for the most convenient operating position. To adjust, pull out the adjustment lock and tilt the steering wheel up or down as desired. Release the lever to lock the adjustment.
  • Page 106 Controls and Operating Body Control This body control lever operates the body hoist cylinders. The three operating positions of the lever are - Raise - Pulling the lever back and holding in this position will raise the body. When released, the lever will spring back to the neutral position. 1726 Neutral - If the body is above the body proximity switch, the lever in this position will stop and hold the body at any desired height.
  • Page 107 Controls and Operating Tilting Cab The operator’s cab can be tilted to improve accessibility to components below, by using hydraulic hand pump (1) housed inside the battery box. To tilt the cab, remove the 4 cab mounting bolts on the left hand side. Using the lever in the hand pump, charge the hydraulic cylinder until the cab is fully tilted and hold in place with cab prop (2) and install the cab 2176...
  • Page 108 Controls and Operating Hood MOT00328 The vehicle is fitted with an electrically powered hood. The hood is activated from the hood control switch. The hood control switch is located in the battery box below the battery master switch. It is a three position switch;...
  • Page 109 Operating the Machine 4 - Operating the Machine...
  • Page 110 Operating the Machine This Page is Intentionally Left Blank...

  • Page 111: Checking The Oil Level

    Operating the Machine Operating The Machine ENGINE ENGINE AIR CLEANER DUST Check oil level VALVE Check for leaks Pre-Starting Inspection Check for plugged dust cap valve WATER SEPARATOR Clean the separator RADIATOR HEADER TANK Check coolant level. HAND PUMP • Make sure all safety signs are free of Check oil level.
  • Page 112 Operating the Machine 4. Engine Air Cleaner Dust Valve - Check for a plugged dust cap valve. MOT00086 Unplug the valve and clean the air cleaner dust cup if required. 5. Transmission - Cold Oil Level - Engine Off- This check is made only to determine if the transmission contains sufficient oil for safe starting.
  • Page 113 Operating the Machine 8. Tyres - Carefully inspect all tyres for cuts, bruises, or other damage, and, proper inflation for the loads to be carried. Inflate all tyres to the recommended pressure while cold. MOT00097 88.88.88 9. Check Fuel Level Gauge - The fuel tank should be filled at the end of each shift.

  • Page 114: Engine Brake

    Operating the Machine Engine Operation WARNING Never start the engine indoors unless proper exhaust ventilation is provided to remove deadly exhaust gases. Once the engine is running, move the machine outdoors as soon as possible. Exhaust gases are hazardous and can cause unconsciousness and death.
  • Page 115 Operating the Machine Starting the Engine MOT00369 Attention to the warning lights and instruments when starting the engine, and operating, will help the operator monitor the machine systems and components. 1. Turn the master switch, located on the inside panel of the battery box, to the ON position.
  • Page 116 Operating the Machine 7. Press and release the Start / Stop switch to start the engine. First the MOT00113 horn will sound and then the engine starts. CAUTION Never crank the engine more than 30 seconds continuously. Allow starter at least 2 minutes cooling time between long cranking periods to avoid overheating.
  • Page 117 Operating the Machine Starting the Engine with Jumper Cables CAUTION Batteries contain sulphuric acid and can emit hydrogen gas. Check for required voltage and polarity connections to discharged batteries. CAUTION Excessive booster voltage and/or incorrect jumper cable connections, open flames, lighted cigars, or other ignition sources can cause battery explosion/fire.
  • Page 118 Operating the Machine Pre-Operating Checks Make sure all cab glass, mirrors and lights are clean. Test all controls to ensure they are functioning properly. Move the transmission gear shift control momentarily to 'REVERSE' to make sure the reverse alarm sounds. 1.
  • Page 119 Operating the Machine Brake Function Checks In addition to the above checks, the following brake function checks can be carried out to determine if both the service and emergency brake systems are functional before operating the machine. CAUTION Make sure the area around the machine is clear of personnel and obstructions before carrying out these checks.
  • Page 120 Operating the Machine Driving and Stopping Before driving off observe all instruments and warning lights. All instruments should operate in their normal range and all warning lights should be out except possibly the direction indicator, headlight main beam and differential Lock warning lights. Make sure the area around the machine is clear of personnel and obstructions before driving off.
  • Page 121 Operating the Machine 6. To stop the machine release the accelerator and depress the service brake pedal. Release the service brake as the machine slows until, when stopped, the pedal is depressed just enough to hold the machine stationary. Do not 'FAN' the pedal. 1741 7.
  • Page 122 Operating the Machine Stopping the Engine 1. Make sure parking-emergency brake control is in 'PARK' position. MOT00071 2. Make sure the transmission is in 'NEUTRAL'. NOTICE: Stopping a turbo charged engine immediately after high speed operation may cause damage to the turbocharger as it will continue to turn without an oil supply to the bearings.
  • Page 123 Operating the Machine Parking When parking the machine overnight, or for an extended period, the MOT00097 following procedure in addition to that given in 'Stopping the Engine' will 88.88.88 help maintain it in good condition for subsequent use: 1. Fill the fuel tank completely before parking the machine overnight or for extended periods, to prevent condensation.
  • Page 124 Operating the Machine This Page is Intentionally Left Blank 4-16...
  • Page 125 Working the Machine 5 - Working the Machine...
  • Page 126 Working the Machine This Page is Intentionally Left Blank...
  • Page 127 Working the Machine Working The Machine Off-highway articulated machines are used on a variety of hauling jobs, from sand and gravel pits to road construction and mining. Every machine operation, regardless of the type of job, can be divided into four phases;...
  • Page 128 Working the Machine On some jobs, the loading machine might work most efficiently when the receiving machines are positioned on both sides of the loader. Thus, while one machine is being loaded, another can move into position on the opposite side of the loader and the loading machine can swing over to load the next machine with a minimum of lost time.
  • Page 129 Working the Machine Hauling While travelling the haul road, always maintain a safe speed for the MOT00310 haul road conditions and grades. Never allow the machine to move or coast with the transmission in 'NEUTRAL'! When approaching or encountering extremely soft or slippery conditions, stop the machine and engage the differential locks.
  • Page 130 Working the Machine Dumping When dumping, the operator should steer the machine ensuring that it is straight and with the loaded body on level ground. The dumping operation usually depends upon the type of material being hauled. For instance, overburden and other waste material is usually dumped over a spoil bank or piled into large mounds.
  • Page 131 Working the Machine Push the body control lever back into the 'RAISE' position and accelerate the engine. Decelerate the engine to slow the raising speed as the hoists approach their maximum extension. When the body has been raised to the desired height, release the control lever into the ‘NEUTRAL’...
  • Page 132 Working the Machine This Page is Intentionally Left Blank...
  • Page 133 Roading 6 - Roading...
  • Page 134 Roading This Page is Intentionally Left Blank...
  • Page 135 Roading ROADING NOTICE: Make sure the body is lowered and body control lever is in WARNING the 'NEUTRAL' position. Failure to comply to this could result in over- heating the hydraulic oil and failure These machines are equipped with cylinders containing of the hydraulic system compo- compressed nitrogen gas.
  • Page 136 Roading and damaged wheels rims. Replace any damaged or excessively worn tyres. Check all hoses, drain cocks, fuel level check cocks, and other potential sources of leaks. Make sure that all leaks are repaired and that all drain cocks are sufficiently tightened to avoid subsequent loosening.
  • Page 137 Moving a Disabled Machine 7 - Moving a Disabled Machine...
  • Page 138 Moving a Disabled Machine This Page is Intentionally Left Blank...
  • Page 139 Moving a Disabled Machine Moving a Disabled Machine Any unusual power train noises noted while operating the machine WARNING should be reported to those responsible for maintenance. Should the power train, hydraulic or electrical systems fail, the machine should Removing the drive line between be stopped and shut down immediately until suitable repairs can be the parking brake and the rear made.
  • Page 140 Moving a Disabled Machine This Page is Intentionally Left Blank...
  • Page 141 Lubrication and Servicing 8 - Lubrication and Servicing...
  • Page 142 Lubrication and Servicing This page is intentionally left blank...
  • Page 143 Lubrication and Servicing Lubrication And Servicing WARNING Do not allow unauthorized personnel to service or maintain this machine. Study the operations manual and maintenance manual before starting, operating or servicing this machine. Always follow procedures and safety precautions detailed in the maintenance manual.
  • Page 144 Lubrication and Servicing LUBRICATION AND SERVICING Lubrication is an essential part of preventive maintenance. It is important that the instructions regarding types of lubricants and the frequency of their application be followed to prolong the useful life of the machine. Periodic lubrication of moving parts reduces to a minimum the possibility of mechanical failures.
  • Page 145 Lubrication and Servicing MOT00358 9 12 33 32 31 3 15 29 30 12 14 34 22 Lubrication Points LUBRICATION AND SERVICE CHART Interval Ref. Identification Service Instructions No. of Lubricant or Service/Quantities Hours Points Points coolant Engine Check oil level. Add oil if low As required Engine Crankcase Breather Inspect and Clean If Required...
  • Page 146 Lubrication and Servicing LUBRICATION AND SERVICE CHART (Continued) Interval Ref. Identification Service Instructions No. of Lubricant or Service/Quantities Hours Points Points Coolant 1000 Primary Fuel Filter/Water Separator Renew (6 Monthly) Secondary Fuel Filter Renew Cab Fresh Air Filter Renew Drive shaft Bearings Check oil level.
  • Page 147 Lubrication and Servicing INSPECTION INTERVAL FOR ENGINE Daily First time at Interval (hours) At least First Start 1000 2000 6000 Annually Every 5 years Lubrication System Checking oil level Changing the oil. Cleaning the centrifugal oil cleaner. Renewing the oil filter. Cooling System Checking coolant level Checking coolant antifreeze...
  • Page 148 Lubrication and Servicing MISCELLANEOUS SERVICING WHEN REQUIRED Seat Belts - Inspect for damage. Replace if required. WARNING Replace seat belts at least once every three years, regardless of appearance. Windscreen Wipers And Washers - Inspect wiper blades and replace if damaged. Top up washer reservoir. Wheel Rim Nuts - After first 10 hours of operation, re-torque nuts to 600 Nm (442 lbf ft.).
  • Page 149 Lubrication and Servicing Hydraulic Oil Filter - Clean filter housing and install new element at 100 hours of operation, or when indicated, whichever occurs first. NOTICE: A 6 µm filter is used to flush the system. This is replaced with a 12 µm filter for normal use. See vehi- cle Parts Book for filter part numbers.
  • Page 150 Lubrication and Servicing ENGINES AND TRANSMISSIONS All information contained in the 'Lubrication and Service Chart' was extracted from the relevant manufacturer’s operations manual and was correct at time of publication. Users should ensure that information contained in this chart, regarding Engines and Transmissions, reflects the information shown in the relevant manufacturer’s operations manuals supplied with the vehicle.
  • Page 151 Note 4 - Automatic Transmission Fluids (ATF) may only be used when the ambient temperature is less than - 10° C (14° F). Should the temperature increase, it is necessary to switch to engine oil. Note 5 - Maximum 1.5% of Lubrizol (TEREX Part No. 15250489), may be added to planetary capacity to pre- vent brake squeal.
  • Page 152 Lubrication and Servicing TES295 APPROVED OILS Approval Number Approved Maker Product Brand Name AN-011001 Castrol Heavy Duty Lubricants Transynd AN-031002 Autran Syn 295 AN-031003 Cognis Corporation Emgard 2805 AN-031004 International Truck & Engine Co. Fleetrite Synthetic ATF AN-031005 Exxon Mobile Lubricants and Petroleum Specialities Co. Mobile Delvac Synthetic ATF * - When determining whether a fluid is TES 295 approved or not look and/or ask for one of two things - The Allison TES 295 approval number or the Allison approved logo {...
  • Page 153 Lubrication and Servicing DIFERENTIAL AND PLANETARY APPROVED LUBRICANTS ZF Lubricant class 05C Gear oil with limited-slip-additives Viscosity grades: SAE 75W-90 / 75W-110 / 75W-140 / 80W-90 / 80W-110 / 80W-140 / 85W-90 / 85W-110 / 85W-140 / 90 Manufacturer (05C) Trade name (05C) ADDINOL LUBE OIL GMBH, LEUNA/D ADDINOL GETRIEBEÖL GH 80W-90 LS...
  • Page 154 Lubrication and Servicing BRAKE COOLING SYSTEM APPROVED LUBRICANTS ZF Lubricant class 05F Universal Tractor Transmission Oil (UTTO) Manufacturer (05F) Trade name (05F) 76 LUBRICANTS (CON0C0PHILLIPS COMP.), HOUSTON/USA 76 HYDRAULIC/TRACTOR FLUID ADDINOL LUBE OIL GMBH, LEUNA/D ADDINOL UTTO SAE 10W30 ARAL AG, BOCHUM/D ARAL FLUID HGS 10W-30 AVIA MINERALÖL-AG, MÜNCHEN/D AVIA HYDROFLUID DLZ...
  • Page 155 Lubrication and Servicing APPROVED FLUIDS AND LUBRICANTS Multigrade Oils - Category 2, SAE-grades 10W-40, 15W-40 for Diesel Engines SAE Viscosity Manufacturer Brand Name Class Addinol Lube Oil Addinol Diesel Long life MD 1047 10W-40 Addinol Diesel Long life MD 1548 15W-40 Addinol Diesel Long life MD 1546 15W-40...
  • Page 156 Lubrication and Servicing SAE Viscosity Manufacturer Brand Name Class Kuwait Petroleum Q8 T 720 10W-40 Q8 T 750 15W-40 Lotos Oil Turdus Powertec CI-4 15W-40 15W-40 Mauran SAS Turbo land 15W-40 OMV AG OMV truck LD 15W-40 Pennzoil Products Penn zoil Long. Life Gold 15W-40 Pertamina Meditran SMX...
  • Page 157 Lubrication and Servicing Recommended Lubricant notes * - Capacities given are approximate, work to dipstick, sight gauges or level plugs. ** - Refer to the 'Lubrication and Service Chart' for the different applications. DO NOT use on the Articulation bearings. Note 1 - Operation below the minimum temperatures listed for the oil used without proper pre-heat or warm-up results in greatly reduced transmission life.
  • Page 158 4. Repeatedly switch the air conditioning on and off for at least 1 minute. This should be at least 12 repetitions. 5. Commissioning the air conditioning unit is complete and ready for use.SPECIFIC INFORMATION ON LUBRICATION FOR TA400 TIER II 8-18...
  • Page 159 Lubrication and Servicing ENGINE Tier II engines meet ACEA E7 specifications. Other grade oils can be used depending on temperatures: SAE20W-30 = -15 deg C to +30 deg C SAE30 = -10 deg C to +30 deg C SAE40 = -5 deg C to >+45 deg C SAE50 = 0 deg C to >+45 deg C SAE5W-30W = <-40 degC to +30 deg C SAE10W-30 = -25 deg C to +30 deg C...
  • Page 160 Lubrication and Servicing This page is intentionally left blank 8-20...
  • Page 161 Technical Data 9 - Technical Data...
  • Page 162 Technical Data This Page is Intentionally Left Blank...

  • Page 163: Technical Data

    Technical Data TECHNICAL DATA TA400 MOT00333 3 315 (10-11) 1 495 Body 3 130 (4-11) Depth (10-3) 6 930 (22-9) 66˚ 5 658 (18-7) 5 570 (18-3) 3 945 (12-11) 3 740 3 140 (12-3) (10-4) 3 550 2 470...
  • Page 164 Technical Data TRANSMISSION Make/Model..Allison 4500 Series with integral retarder mounted directly to the engine, fully automatic transmission with planetary gearing, lock-up in all gear ranges. Electronic control with six forward and one reverse gear. Main............18.5 + 3.4 bar (269 + 50 lbf/in²) Temperatures: Normal...........60 °C - 135°...
  • Page 165 TYRE PRESSURES The tyre inflation pressures listed are manufacturers’ recommendations for G.V.W. travelling at maximum speed. TEREX advise that operators check tyre inflation pressures with tyre manufacturers to ensure the cor- rect setting for each particular application. TYRE INFLATION PRESSURE...
  • Page 166 Technical Data Pump: Type..............Piston Capacity at 2700 rev/min........5.4 l/s (85.6 US gal/min) Brakes Full hydraulic braking system with enclosed, forced oil- cooled multiple discs on each wheel. Independent circuits for front and rear brake systems. Warning lights and audible alarm indicate low brake system pressure. Brake system conforms to ISO 3450, SAE J1473.
  • Page 167 Technical Data VIBRATION Vehicle Weights 29.5 R25 Tyres Hands and Arm Vibration The weighted root mean square acceleration to Standard Vehicle which hand and arms of the operator are exposed is less than 2.5 m/s² under normal operating conditions. Net Distribution Front Axle 15880 34936...
  • Page 168 Technical Data NOISE EMISSIONS Sound Power Level ISO6395 TA400 A - Weighted sound power level Lwa in decibels Uncertainty Kwa, in decibels 0.66 Sound Pressure Level at Operators Station ISO6396 TA400 A - Weighted emission sound pressure level Lpa in decibels 74.5...
  • Page 169 Symbol Identification 10 - Symbol Identification 10-1...
  • Page 170 Symbol Identification This Page is Intentionally Left Blank 10-2...
  • Page 171 Symbol Identification SYMBOL IDENTIFICATION These pages explain the meaning of symbols that may appear on your machine. Air Pressure Engine Basic Fast Warning Symbol Air Filter Engine Oil Pressurised Slow Pressure Restriction Compartment Starter Master Engine Oil Air Pressure Lock Switch Filter Switch...
  • Page 172 Symbol Identification Heater Low Steering Light Flood Pressure Hot Hydraulic High Speed Light Or Level Conditioner Coolant Low Beam T emperature Inside Low Speed Light Or Level Circulation Coolant Cold High Beam Outside Instrument Body Up Coolant Hot Panel Light Parking Body Raise Brake...
  • Page 173 Symbol Identification Trans. Engine Water in Lift Point Stop Oil Temp STOP Fuel Trans Do Not Lift Wait to Start Drop Oil Temp Over Speed Drop Oil Battery Bowl Pressure Forward Power Suspension Engine Reverse Trans. Maintenance Air Filter Retarder Clutch T ransmission Brake Cooling...
  • Page 174 Symbol Identification Pump Brake Steering Pump Pressure Pressure Pressure Pressure Rear Rear Front Brake Load Sense Accumulator Load Sense Pressure Pressure Pressure Pressure Front Rear Front Drop Box Parking Body Bod y Differential Brake Hoist H oi st Lock Pressure Raise Low er DropBox...
  • Page 175 Symbol Identification NOTES 10-7...
  • Page 176 Symbol Identification NOTES 10-8...
  • Page 177 Symbol Identification NOTES 10-9...

Table of Contents