Terex SX125D-375 Manuals

Manuals and User Guides for Terex SX125D-375. We have 1 Terex SX125D-375 manual available for free PDF download: Service And Repair Manual

Terex SX125D-375 Service And Repair Manual (301 pages)

Brand: Terex | Category: Lifting Systems | Size: 7 MB

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2
Revision History
3
Serial Number Legend
4
Safety Rules
5
Personal Safety
6
Workplace Safety
6
Table of Contents
7
Specifications
13
Machine Specifications
13
Performance Specifications
14
Hydraulic Oil Specifications
15
Hydraulic Component Specifications
18
Manifold Component Specifications
19
Deutz Td2011L04I Engine Specifications
20
Deutz TD 2.9 Engine Specifications
21
Perkins 1104D-44T Engine Specifications
22
Perkins 854F-34T Engine Specifications
24
Machine Torque Specifications
25
Hydraulic Hose and Fitting Torque Specifications
26
Torque Procedure
27
Repair Procedures
28
Introduction
28
Observe and Obey
28
Machine Configuration
28
About this Section
29
Platform Controls
30
Platform Circuit Board
30
How to Remove the LED Circuit Board
31
Joysticks
31
How to Reset a Proportional Valve Coil Default
35
How to Set the Function Thresholds and Default Functions Speeds
35
How to Adjust the Function Speeds
37
How to Adjust the Function Ramp Rate Setting
38
Platform Components
39
How to Remove the Platform
39
Platform Leveling Cylinder
40
Platform Rotator
42
How to Bleed the Platform Rotator
44
Platform Level Sensor
44
How to Calibrate the Platform Overload System
46
Platform Overload Recovery Message
49
Jib Boom Components
50
Jib Boom
51
Jib Boom Lift Cylinder
53
Boom Components
54
Cable Track
55
Boom
58
How to Remove the Boom
59
Boom Lift Cylinder
70
Extension Cylinder
72
Boom Extend and Retract Cables
75
How to Replace the Boom Extend/Retract Cables
78
Primary Boom Angle Sensor
79
Boom Length Sensor
82
Engines
85
RPM Adjustment
85
Flex Plate
85
How to Install the Flex Plate
86
Ground Controls
87
Bypass/Recovery Key Switch
87
How to Use the Recovery Mode
88
Circuit Boards
89
Membrane Decal
91
Full Machine Calibration
92
Display Module
93
Hydraulic Pumps
101
How to Remove the Function Pump
101
How to Prime the Function Pump
102
How to Adjust the Function Pump Standby Pressure
102
How to Adjust the Function Pump Pressure Compensator
104
Drive Pump
105
How to Prime the Drive Pump
107
Manifolds
108
Function Manifold
108
Valve Adjustments - Function Manifold
114
How to Adjust the Boom Extend Relief Valve
114
Platform Manifold
115
Platform Rotate Counterbalance Valve Manifold Components
116
Function Enable Manifold
117
Steer and Axle Manifold
118
Valve Adjustments - Steer and Axle Manifold
122
Traction Manifold Components
123
Generator Manifold Component
127
Valve Adjustments - Traction Manifold
128
Valve Coils
129
How to Test a Coil Diode
130
Turntable Rotation Components
131
Turntable Rotation Assembly
131
How to Adjust the Turntable Rotation Gear Backlash
132
Turntable Level Sensor
133
Axle Components
136
Steer Sensors
136
How to Calibrate a Replacement Steer Sensor
138
How to Calibrate All Steer Sensors
139
Steer Cylinders
141
Axle Extension Cylinders
142
Axle Angle Sensors
143
Generators
145
Welder Generator
145
Fault Codes
146
Introduction
146
Observe and Obey
146
Before Troubleshooting
146
Control System Fault Codes
147
Fault Matrix
147
Fault Code Source
165
Deutz TD 2.9 L4 Engine Fault Codes
169
Perkins 854F-34T Engine Fault Code
184
Schematics
193
Introduction
193
Wire Circuit Legend
194
Wire Color Legend
198
Power Circuits
198
Limit Switches and Angle Sensors
203
Circuit Connector Legend
208
Connector Pin Legend
211
Engine Relay and Fuse Panel Legend-Deutz TD2011 and Perkins 1104D Models
227
Engine Relay and Fuse Panel Legend- Deutz TD2.9 Models
228
Engine Relay and Fuse Panel Legend- Perkins 854F Models
229
Telematics Connector Pin Legend
230
Electrical Symbols Legend
231
Hydraulic Symbols Legend
232
Electrical Schematics - Control Circuits
233
Control Circuits - Horn
234
Control Circuits - Power
235
Control Circuits - Can Bus, SX-125 XC
238
Control Circuits - Can Bus, SX-105 XC
239
Control Circuits - Deutz Td2011L04I Engine
241
Control Circuits - Deutz 2.9 Engine
244
Control Circuits - Perkins 1104D-44T Engine
245
Control Circuits - Perkins 854 Engine
248
Control Circuits - Axle Extend/Retract
249
Control Circuits - Steering
252
Control Circuits - Propel
253
Control Circuits - Turntable Rotate
256
Control Circuits - Boom Up/Down, SX-125 XC
257
Control Circuits - Boom Up/Down, SX-105 XC
259
Control Circuits - Boom Extend/Retract, SX-125 XC
262
Control Circuits - Boom Extend/Retract, SX-105 XC
263
Control Circuits - Jib Up/Down and Platform Rotate
265
Control Circuits - Platform Level
268
Control Circuits - Platform Load Sense
269
Control Circuits - Flashing Beacons, Oil Cooler and Drive Lamps
272
Control Circuits - Recovery PLD, SX-125 XC
273
Control Circuits - Recovery PLD, SX-105 XC
275
Control Circuits - Telematics
278
Generator Receptacle Wiring- ANSI/CSA
279
Generator Receptacle Wiring-AUS
281
Generator Receptacle Wiring- CE
283
Perkins 1104D-44T Engine Electrical Schematic
285
Perkins 854F-34T Engine Electrical Schematic
288
Perkins 854F-34T Engine Harness
289
Deutz Td2011L04I Engine Electrical Schematic
291
Deutz TD2.9 Engine Electrical Schematic
294
Deutz TD2.9 Engine Harness
295
Hydraulic Schematic, SX-125 XC
297
Hydraulic Schematic, SX-105 XC
299

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Terex SX125D-375 Service And Repair Manual (301 pages)

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