Terex SX150H-612 Manuals

Manuals and User Guides for Terex SX150H-612. We have 2 Terex SX150H-612 manuals available for free PDF download: Service And Repair Manual, Operator's Manual

Terex SX150H-612 Service And Repair Manual (282 pages)

Brand: Terex | Category: Lifting Systems | Size: 16 MB

Introduction
2
Find a Manual for this Model
2
Revision History
3
Serial Number Legend
4
Safety Rules
5
Table of Contents
7
Specifications
13
Machine Specifications
13
Performance Specifications
14
Hydraulic Oil Specifications
15
Hydraulic Component Specifications
18
Manifold Component Specifications
19
Deutz Td2011L04I Engine Specifications
20
Deutz TD 2.9 Engine Specifications
21
Perkins 1104D-44T Engine Specifications
22
Perkins 854F-34T Engine Specifications
24
Machine Torque Specifications
25
Hydraulic Hose and Fitting Torque Specifications
26
Torque Procedure
27
Repair Procedures
30
Introduction
30
Platform Controls
32
Platform Circuit Board
32
How to Remove the LED Circuit Board
33
Joysticks
34
How to Reset a Proportional Valve Coil Default
37
How to Set the Function Thresholds and Default Functions Speeds
38
How to Adjust the Function Speeds
40
How to Adjust the Function Ramp Rate Setting
40
Platform Components
41
Platform
41
Platform Leveling Cylinder
42
Platform Rotator
43
How to Bleed the Platform Rotator
44
Platform Level Sensor
45
Platform Overload System
46
How to Calibrate the Platform Overload System
46
How to Perform a Zero Load Cell Calibration
48
How to Replace the Platform Overload Load Cell
49
Platform Overload Recovery Message
49
Jib Boom Components
51
Jib Boom
52
Jib Boom Lift Cylinder
53
How to Remove the Jib Boom Bellcrank
54
Jib Boom Bellcrank Angle Sensor
55
Boom Components
57
Primary Boom Cable Track
58
Primary Boom
60
How to Remove the Primary Boom
61
How to Disassemble the Primary Boom
63
Primary Boom Lift Cylinder
65
Extension Cylinder
67
Boom Extend and Retract Cables
70
How to Replace the Boom Extend/Retract Cables
74
Primary Boom Angle Sensor
77
Boom Length Sensor
80
Engines
82
RPM Adjustment
82
Flex Plate
82
How to Install the Flex Plate
83
Ground Controls
84
Bypass/Recovery Key Switch
84
How to Use the Recovery Mode
85
Circuit Boards
86
Membrane Decal
88
Full Machine Calibration
89
Display Module
90
Hydraulic Pumps
97
Function Pump
97
How to Prime the Function Pump
98
How to Adjust the Function Pump Standby Pressure
98
How to Adjust the Function Pump Pressure Compensator
100
Drive Pump
101
How to Prime the Drive Pump
103
Manifolds
104
Function Manifold Components
104
Valve Adjustments - Function Manifold
110
8-3A Platform Level and Rotation Manifold Components
112
Jib Boom Manifold Components
113
Function Enable Manifold
114
Steer and Axle Manifold Components
116
Valve Adjustments - Steer and Axle Manifold
120
Traction Manifold Components
121
Valve Adjustments - Traction Manifold
125
Generator Manifold Component
126
Valve Coils
127
Turntable Rotation Components
129
Turntable Rotation Assembly
129
How to Adjust the Turntable Rotation Gear Backlash
130
Turntable Level Sensor
131
Axle Components
134
Steer Sensors
134
How to Calibrate a Replacement Steer Sensor
136
How to Calibrate All Steer Sensors
136
Steer Cylinders
139
Axle Extension Cylinders
139
Axle Angle Sensors
140
Generators
143
Welder Generator
143
Fault Codes
144
Introduction
144
Control System Fault Codes
145
Fault Matrix
164
Fault Code Source
165
Deutz TD 2.9 L4 Engine Fault Codes
168
Perkins 854F-34T Engine Fault Code
183
Schematics
192
Introduction
192
Wire Circuit Legend
193
Wire Color Legend
197
Limit Switches and Angle Sensors
202
Circuit Connector Legend
206
Connector Pin Legend
209
Engine Relay and Fuse Panel Legend - Deutz Td2011L04I and Perkins 1104D-44T Models
224
Engine Relay and Fuse Panel Legend - Deutz TD 2.9 L4 Models
225
Engine Relay and Fuse Panel Legend - Perkins 854F-34T Models
226
Electrical Symbols Legend
227
Hydraulic Symbols Legend
228

Terex SX150H-612 Operator's Manual (85 pages)

Brand: Terex | Category: Lifting Systems | Size: 3 MB

Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
8
General Safety
11
Personal Safety
14
Work Area Safety
15
Legend
24
Controls
25
Inspections
35
Operating Instructions
52
Transport and Lifting Instructions
67
Maintenance
73
Specifications
77

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