User Manuals: Terex SX18016-599 Lifting Systems

Manuals and User Guides for Terex SX18016-599 Lifting Systems. We have 2 Terex SX18016-599 Lifting Systems manuals available for free PDF download: Service And Repair Manual

Terex SX18016-599 Service And Repair Manual (298 pages)

Brand: Terex | Category: Lifting Systems | Size: 19 MB

Introduction
2
Technical Publications
2
Find a Manual for this Model
2
Revision History
3
Serial Number Legend
4
Safety Rules
5
Personal Safety
6
Workplace Safety
6
Table of Contents
7
Specifications
13
Machine Specifications
13
Performance Specifications
14
Hydraulic Oil Specifications
15
Hydraulic Component Specifications
18
Manifold Component Specifications
19
Deutz Td2011L04I Engine Specifications
20
Deutz TD 2.9 Engine Specifications
21
Perkins 1104D-44T Engine Specifications
22
Perkins 854F-34T Engine Specifications
24
Machine Torque Specifications
25
Hydraulic Hose and Fitting Torque Specifications
26
Torque Procedure
27
Observe and Obey
29
Repair Procedures
29
Introduction
29
Machine Configuration
29
About this Section
30
Platform Controls
31
Platform Circuit Board
31
How to Remove the LED Circuit Board
32
Joysticks
33
How to Reset a Proportional Valve Coil Default
36
How to Set the Function Thresholds and Default Functions Speeds
37
How to Adjust the Function Speeds
39
How to Adjust the Function Ramp Rate Setting
39
Platform Components
40
How to Remove the Platform
40
Platform Leveling Cylinder
41
Platform Rotator
42
How to Bleed the Platform Rotator
43
Platform Level Sensor
44
Platform Overload System (if Equipped)
45
Platform Overload Recovery Message
46
Jib Boom Components
48
Jib Boom
49
Jib Boom Lift Cylinder
50
How to Remove the Jib Boom Bellcrank
51
Jib Boom Bellcrank Angle Sensor
52
Boom Components
54
Primary Boom Cable Track
55
How to Repair the Primary Boom Cable Track
56
Primary Boom
57
Primary Boom Lift Cylinder
64
Extension Cylinders
66
Boom Extend and Retract Cables
70
How to Replace the Boom Extend/Retract Cables
74
Boom Internal Cable Track
77
Primary Boom Angle Sensor
79
Boom Length Sensor
82
Engines
84
RPM Adjustment
84
Flex Plate
84
How to Install the Flex Plate
85
Ground Controls
86
Bypass/Recovery Key Switch
86
How to Use the Recovery Mode
87
Circuit Boards
88
Membrane Decal
90
Full Machine Calibration
91
Display Module
92
Hydraulic Pumps
99
How to Remove the Function Pump
99
How to Prime the Function Pump
100
How to Adjust the Function Pump Standby Pressure
100
How to Adjust the Function Pump Pressure Compensator
102
How to Remove the Drive Pump
103
How to Prime the Drive Pump
105
Manifolds
106
Function Manifold
106
Function Manifold Components - View
110
Valve Adjustments - Function Manifold
112
How to Adjust the Primary Boom Extend Relief Valve
112
Platform Level and Rotation Manifold (to SX180H-612)
114
8-3A Platform Level and Rotation Manifold (from SX180H-613)
115
Jib Boom Manifold (to SX180H-612)
116
8-4A Jib Boom Manifold (from SX180H-613)
117
Function Enable Manifold
118
Steer and Axle Manifold Components, to SX180H-604
120
8-6A Steer and Axle Manifold Components, from SX180H-605
124
Valve Adjustments - Steer and Axle Manifold
128
Traction Manifold Components
130
Valve Adjustments - Traction Manifold
134
Generator Manifold Component
135
Valve Coils
136
Turntable Rotation Components
138
Turntable Rotation Assembly
138
How to Adjust the Turntable Rotation Gear Backlash
139
Turntable Level Sensor
140
Axle Components
143
Steer Sensors
143
How to Calibrate a Replacement Steer Sensor
145
How to Calibrate All Steer Sensors
145
Steer Cylinders
148
Axle Extension Cylinders
148
Axle Angle Sensors
149
Generators
152
Welder Generator
152
Observe and Obey
153
Fault Codes
153
Introduction
153
Control System Fault Codes
154
Fault Matrix
173
Fault Code Source
174
Deutz TD 2.9 L4 Engine Fault Codes
177
Perkins 854F-34T Engine Fault Code
192
Before Troubleshooting
201
Schematics
201
Introduction
201
Wire Circuit Legend
202
Circuit Numbering
202
Wire Color Legend
206
Power Circuits
206
Limit Switches and Angle Sensors
211
Circuit Connector Legend
215
Connector Pin Legend
218
Engine Relay and Fuse Panel Legend - Deutz Td2011L04I and Perkins
232
1104D-44T Models
232
Engine Relay and Fuse Panel Legend - Deutz TD 2.9 L4 Models
233
Engine Relay and Fuse Panel Legend - Perkins 854F-34T Models
234
Electrical Symbols Legend
235
Hydraulic Symbols Legend
236
Electrical Schematics - Control Circuits
237
Control Circuits - Horn
238
Control Circuits - Power
239
Control Circuits - Can Bus
242
Control Circuits - Deutz Td2011L04I Engine
243
Control Circuits - Deutz TD 2.9 L4Engine
246
Control Circuits - Perkins 1104D-44T Engine
247
Control Circuits - Perkins 854F-34T Engine
250
Control Circuits - Axle Extend/Retract
251
Control Circuits - Steering
254
Control Circuits - Propel
255
Control Circuits - Turntable Rotate
258
Control Circuits - Boom Up/Down
259
Control Circuits - Boom Extend/Retract
262
Control Circuits - Jib Up/Down, Jib Rotate and Platform Rotate
263
Control Circuits - Platform Level and Jib Bellcrank Level
266
Control Circuits - Platform Load Sense
267
Control Circuits - Flashing Beacons, Oil Cooler and Drive/Work Lights
270
Control Circuits - Recovery PLD
271
Control Circuits - Telematics
274
Generator Receptacle Wiring- ANSI/CSA
275
Generator Receptacle Wiring- CE
278
Perkins 1104D-44T Engine Electrical Schematic
279
Perkins 854F-34T Engine Electrical Schematic
282
Perkins 854F-34T Engine Harness
283
Deutz TD 2.9 L4 Engine Electrical Schematic
286
Deutz TD 2.9 L4 Engine Harness
287
Hydraulic Schematics
289
Hydraulic Schematic, to SX180H-604
290
Hydraulic Schematic, from SX180H-605 to SX180H-612
291
Hydraulic Schematic, from SX180H-613
293
Electrical Schematic, to SX180H-318
295
Electrical Schematic, from SX180H-319 to SX180H-612
296
Electrical Schematic, from SX180H-613
297

Terex SX18016-599 Service And Repair Manual (302 pages)

Brand: Terex | Category: Lifting Systems | Size: 17 MB

Find a Manual for this Model
2
Serial Number Legend
4
Safety Rules
5
Table of Contents
7
Specifications
13
Machine Specifications
13
Performance Specifications
14
Hydraulic Oil Specifications
15
Hydraulic Component Specifications
18
Manifold Component Specifications
19
Deutz Td2011L04I Engine Specifications
20
Deutz TD 2.9 Engine Specifications
21
Perkins 1104D-44T Engine Specifications
22
Perkins 854F-34T Engine Specifications
24
Machine Torque Specifications
25
Hydraulic Hose and Fitting Torque Specifications
26
Torque Procedure
27
Repair Procedures
29
Introduction
29
Platform Controls
31
Platform Circuit Board
31
How to Remove the LED Circuit Board
32
Joysticks
33
How to Reset a Proportional Valve Coil Default
36
How to Set the Function Thresholds and Default Functions Speeds
37
How to Adjust the Function Speeds
39
How to Adjust the Function Ramp Rate Setting
40
Platform Components
41
Platform
41
Platform Leveling Cylinder
42
Platform Rotator
43
How to Bleed the Platform Rotator
44
Platform Level Sensor
45
Platform Overload System (if Equipped)
46
Platform Overload Recovery Message
48
Jib Boom Components
50
Jib Boom
51
Jib Boom Lift Cylinder
52
How to Remove the Jib Boom Bellcrank
53
Jib Boom Bellcrank Angle Sensor
54
Boom Components
57
Cable Track
58
Primary Boom
60
Primary Boom Lift Cylinder
68
Extension Cylinder
70
Boom Extend and Retract Cables
74
How to Replace the Boom Extend/Retract Cables
79
Boom Internal Cable Track
82
Primary Boom Angle Sensor
85
Boom Length Sensor
88
Engines
91
RPM Adjustment
91
Flex Plate
91
How to Install the Flex Plate
92
Ground Controls
93
Bypass/Recovery Key Switch
93
Circuit Boards
95
Membrane Decal
97
Full Machine Calibration
98
Display Module
100
Hydraulic Pumps
107
Function Pump
107
How to Prime the Function Pump
108
How to Adjust the Function Pump Standby Pressure
108
How to Adjust the Function Pump Pressure Compensator
110
Drive Pump
111
How to Prime the Drive Pump
113
Manifolds
114
Function Manifold
114
Valve Adjustments - Function Manifold
120
Platform Level and Rotation Manifold to SN SX180H-612
122
8-3A Platform Level and Rotation Manifold from SN SX180H-613
123
Jib Boom Manifold to SN SX180H-612
124
8-4A Jib Boom Manifold from SN SX180H-613
125
Function Enable Manifold
126
Steer and Axle Manifold
128
Valve Adjustments - Steer and Axle Manifold
132
Traction Manifold Components
134
Valve Adjustments - Traction Manifold
138
Generator Manifold Component
139
Valve Coils
140
Turntable Rotation Components
142
Turntable Rotation Assembly
142
How to Adjust the Turntable Rotation Gear Backlash
143
Turntable Level Sensor
144
Axle Components
147
Steer Sensors
147
How to Calibrate a Replacement Steer Sensor
149
How to Calibrate All Steer Sensors
150
Steer Cylinders
152
Axle Extension Cylinders
153
Axle Angle Sensors
154
Generators
156
Welder Generator
156
Fault Codes
157
Introduction
157
Control System Fault Codes
158
Fault Matrix
177
Fault Code Source
178
Deutz TD 2.9 L4 Engine Fault Codes
181
Perkins 854F-34T Engine Fault Code
196
Schematics
205
Introduction
205
Wire Circuit Legend
206
Wire Color Legend
210
Limit Switches and Angle Sensors
215
Circuit Connector Legend
219
Connector Pin Legend
222
Engine Relay and Fuse Panel Legend- Deutz TD2011 & Perkins 1104D
236
Engine Relay and Fuse Panel Legend- Deutz TD2.9 Models
237
Engine Relay and Fuse Panel Legend- Perkins 854F Models
238
Telematics Connector Pin Legend
239
Electrical Symbols Legend
240
Hydraulic Symbols Legend
241
Electrical Schematics - Control Circuits
243
Control Circuits - Horn
244
Control Circuits - Power
245
Control Circuits - Can Bus
248
Control Circuits - Deutz Td2011L04I Engine
249
Control Circuits - Deutz 2.9 Engine
252
Control Circuits - Perkins 1104D-44T Engine
253
Control Circuits - Perkins 854 Engine
256
Control Circuits - Axle Extend/Retract
257
Control Circuits - Steering
260
Control Circuits - Propel
261
Control Circuits - Turntable Rotate
264
Control Circuits - Boom Up/Down
265
Control Circuits - Boom Extend/Retract
268
Control Circuits - Jib Up/Down, Jib Rotate and Platform Rotate
269
Control Circuits - Platform Level and Jib Bellcrank Level
272
Control Circuits - Platform Load Sense
273
Control Circuits - Flashing Beacons, Oil Cooler and Drive/Work Lights
276
Control Circuits - Recovery PLD
277
Control Circuits - Telematics
280
Generator Receptacle Wiring- ANSI/CSA
281
Generator Receptacle Wiring- CE
284
Perkins 1104D-44T Engine Electrical Schematic
285
Perkins 854F-34T Engine Electrical Schematic
288
Perkins 854F-34T Engine Harness
289
Deutz TD2.9 Engine Electrical Schematic
292
Deutz TD2.9 Engine Harness
293
Hydraulic Schematic to SN SX180H-612
296
Hydraulic Schematic from SX180H-613
297
Electrical Schematic to SX180H-612
299
Electrical Schematic from SX180H-613
300

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User Manuals: Terex SX18016-599 Lifting Systems

Terex SX18016-599 Service And Repair Manual (298 pages)

Table of Contents

Terex SX18016-599 Service And Repair Manual (302 pages)

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