Terex MHL360 E Manuals

Terex MHL360 E Manuals

Manuals and User Guides for Terex MHL360 E. We have 1 Terex MHL360 E manual available for free PDF download: Operating Instructions Manual

Terex MHL360 E Operating Instructions Manual

Terex MHL360 E Operating Instructions Manual (320 pages)

Mobile hydraulic loading machine

Brand: Terex | Category: Construction Equipment | Size: 31 MB

Table of Contents

Table of Contents

4
- 1 Foreword 1
  17
  - General Information
    17
  - Intended Use
    17
    
    Misuse
    18
  - Introduction
    18
  - Warranty and Maintenance
    18
  - Type Plates and Vehicle Identification Number
    19
    
    Diesel Engine and Exhaust System
    19
    
    Loading Machine
    19
  - Environmental Standards
    20
  - Notes on Using the Operating Instructions
    20
    
    Abbreviations and Terms
    20
    
    References to Pictures and Items
    20
  - Operating Instructions Provided by Outside Suppliers
    20
  - Copyright
    20
Table of Contents

21
- 2 Safety and Accident Prevention 2
  23
  - General Safety Notes
    23
    
    Safety Alert Symbol
    23
    
    Signal Word
    23
    
    Structure of the Safety Instructions
    23
  - Safety Signs and Color Symbols
    24
    
    Locations on the Machine
    24
  - General
    33
  - Declaration of Conformity
    33
  - General Safety
    33
    
    Avoiding Crushing and Burns
    34
    
    Avoiding Fire and Explosion
    35
    
    Safe Operation Despite Obscured View
    35
    
    Putting the Machine into Operation Safely
    36
    
    Starting the Machine Safely
    36
    
    Safe Working with the Machine
    37
    
    Parking the Machine Safely
    38
    
    Transporting the Machine Safely
    38
    
    Hoisting (Optional)
    39
    
    Towing the Machine Safely
    39
    
    Residual Risk
    40
  - Safe Maintenance of the Machine
    40
    
    General Safety
    40
    
    Safety Instructions for Replacing the (Optional) XENON Lamp
    40
    
    Cleaning the Machine
    42
    
    Repairs on the Machine
    42
    
    Electrical System
    43
    
    Hydraulic Hoses and Hose Lines
    43
    
    Hydroaccumulators
    43
  - Lubricants, Coolants and Fuels
    45
    
    Refrigerant
    45
  - Cab Which Can be Raised and Moved Forwards
    45
    
    Cab Protective Grating
    45
    
    Fops/Protective Roof Grating Conforming to DIN en ISO 3449-II
    45
    
    Fops/Front Protective Roof Grating Conforming to DIN en ISO 10262
    46
  - Equipment and Attachment Parts
    46
    
    Additional Devices (Wireless, Mobile, Radio)
    46
    
    Retrofitting an Electric Motor
    46
Technical Data 3

47
- 3 Technical Data 3
  49
Display and Control Elements 4

63
- 4 Display and Control Elements 4
  65
  - Display and Control Elements in the Cab
    66
    
    Cab Overview
    66
    
    Four-Way Control Lever
    68
    
    Control Panel
    69
  - Operating Concept
    70
    
    Control Units Overview
    70
    
    ISO Control System
    71
    
    Fuchs Control System
    72
    
    O&K Control System
    73
    
    Liebherr Control System
    74
    
    ISO Control System: Steering with a Four-Way Control Lever (Optional)
    75
    
    Fuchs Control System: Steering with a Four-Way Control Lever (Optional)
    76
    
    O&K Control System: Steering with a Four-Way Control Lever (Optional)
    77
    
    Liebherr Control System: Steering with a Four-Way Control Lever (Optional)
    78
    
    Display Screens
    79
    
    Multifunction Display
    79
    
    Operating States
    79
    
    Structure
    79
    
    Function and Application
    80
    
    Mode Setting Following Engine Start
    80
    
    Multifunction Button with ECO and Power Mode
    80
    
    Switch the Mode Functions
    80
    
    Multifunction Button Functions
    81
    
    Focus and Multifunction Display
    82
    
    Navigation and Input
    82
    
    Sensitive Areas
    82
    
    The Focus
    82
    
    Focus and Multifunction Button
    83
    
    Exiting a Display Screen
    84
  - Overview Multifunction Display - Menu Structure
    85
  - Overview of Symbols
    87
    
    Main Control Display
    87
    
    Main Control Display Symbol
    87
    
    Function Menu
    89
  - Main Control Display Screens
    90
    
    Main Control Display
    90
    
    Speed and FINE MODE Menu
    92
    
    Gear Shift
    93
    
    Operating Hours, Date, Time, Fuel Consumption
    94
    
    Function Menu
    95
    
    Rear View Camera
    96
    
    Magnet System (Optional)
    97
    
    Normal Magnet System Display with Operating Mode Selection Menu
    97
    
    Comfort Magnet System Display
    98
    
    Reversing Fan (Optional)
    99
    
    Main Menu
    100
    
    Main Menu Display Screens
    100
    
    Display Settings
    101
    
    Service Menu
    102
    
    Canopen Diagnostics
    103
    
    Diagnostics Menu
    103
    
    Operating Hours
    104
    
    ECU Diagnostics
    105
    
    ECU Diagnostics: DM1
    105
    
    LMB/HRB Diagnostics
    106
    
    Grease Lubrication System Diagnostics
    107
    
    Magnet System Diagnostics
    108
    
    System Information
    109
    
    User Settings (Optional)
    109
    
    Reversing Fan Pause Times (Optional)
    110
    
    Set Limits (Optional)
    111
Operation

113
- 5 Operation
  116
  - Safety
    117
    
    Armrest Switch
    117
    
    Emergency Lowering of Cab
    117
    
    Protection Function of the Cab
    117
    
    Emergency Exit and Emergency Hammer
    118
    
    Fire Extinguisher (Optional)
    118
  - Preparations
    118
  - Using Climbing Aids
    119
    
    Safety Rules
    119
    
    Maintenance Ladder
    121
  - The Cab as Workplace
    122
    
    Adjusting the Operator's Seat
    122
  - Starting and Shutting down the Diesel Engine
    126
    
    Battery Isolator Switch
    126
    
    Safety Rules
    126
    
    Switching off the Diesel Engine in a Controlled Manner
    129
    
    Switching off the Diesel Engine in an Uncontrolled Manner
    129
  - After Starting
    130
    
    Checking the Diesel Particle Filter Status
    130
    
    Carry out Lamp Test
    132
    
    Checking the Control Unit
    133
    
    Adapting the Loading Machine to the Work Task
    134
    
    Warming up the Loading Machine
    134
  - Setting the Diesel Engine Speed and FINE MODE
    135
    
    Setting FINE MODE
    136
    
    General Settings
    137
    
    Heating
    138
    
    Air Conditioning
    139
    
    Bottle Holder and Lunchbox Temperature Control
    140
    
    Supplementary Heating (Optional)
    141
    
    Driving Headlamps
    143
  - Operating the Windshield Wipers
    144
    
    Switching on / off
    144
    
    Intermittent Wiping Preset
    145
  - Operating Signals
    146
    
    Direction Indicators
    146
    
    Hazard Warning Lights
    146
    
    Horn
    146
    
    Operating the Rotating Beacon (Optional)
    146
  - Positioning the Cab
    147
    
    Safety Rules
    147
    
    Positioning the Cab
    148
  - Retracting or Extending Outrigger
    149
    
    4-Point Outrigger
    149
    
    Safety Rules
    149
    
    Individually Controlled Support (Optional)
    150
  - Locking or Unlocking the Oscillating Axle
    151
    
    Safety Rules
    151
    
    Locking and Unlocking
    152
  - Traveling
    153
    
    Safety Rules
    153
    
    Setting the Machine in Motion
    155
    
    Fully Applied
    157
    
    Driving Downhill and Uphill
    158
    
    Steering
    158
  - Charging
    159
    
    Safety Rules
    159
    
    Positioning the Loading Machine
    160
    
    Moving the Loading Equipment
    161
    
    Turning and Braking the Uppercarriage
    162
    
    Operating the Grab
    164
  - Hoisting (Optional)
    165
    
    General
    165
    
    Safety Rules
    165
  - Parking the Loading Machine
    166
  - Important Functions
    168
    
    Close-Range Expansion
    168
    
    Overload Warning Device for Hoisting (Optional)
    170
    
    Height Limitation (Optional)
    171
    
    Range Limiting (Optional)
    173
    
    Boom Float Function (Optional)
    175
    
    Increasing the Operating Pressure
    177
    
    Auto-Idling System
    178
    
    Auto-Idling System with Automatic Engine Shutdown (Optional)
    179
    
    Reversing Fan Mode (Optional)
    182
    
    Disabling Travel and Work Functions
    184
    
    Key Switches (Optional)
    185
  - Additional Equipment
    186
    
    Magnet System (Optional)
    186
    
    Dozer Blade (Optional)
    195
    
    Steering with a Four-Way Control Lever (Optional)
    196
  - Monitoring the Machine During Operation
    197
    
    Monitoring Strategy
    197
    
    Coolant Temperature
    198
    
    Coolant Level
    199
    
    Oil Pressure
    200
    
    Charge Air Temperature
    201
    
    Air Filter Differential Pressure
    202
    
    Fuel Prefilter
    202
    
    Hydraulic Fluid Temperature
    203
    
    Hydraulic Oil Level
    204
    
    Hydraulic Oil Filter (Main and Auxiliary Circuits)
    205
    
    Diesel Particle Filter Soot Loading
    206
    
    Bypassing the Shutdown Function
    207
Recovery, Loading and Transport 6

209
- Recovery, Loading and Transport 6
  211
  - Towing the Machine
    211
  - Recovery of the Machine
    215
  - Loading with a Crane
    215
  - Flat Bed Trailer Loading
    217
Table of Contents

219
- Safety and Environmental Protection
  221
  - Safety Rules
    221
  - Safe Working Positions
    222
  - Discharging Residual Pressure in the Hydraulic Circuit
    223
  - Battery Isolator Switch
    224
  - Regeneration Key Switch
    224
- General Information
  225
  - Maintenance and Wearing Parts
    225
  - Disposal of Fuels, Lubricants and Coolants
    225
  - Regular Oil Analyses
    225
  - Welding
    226
  - Crack Test on the Machine
    227
- Fuels, Lubricants and Coolants
  228
- Jobs before Putting the Machine into Operation
  234
  - Checking the Engine Oil Level
    234
  - Fuel System
    235
  - Check Hydraulic Oil Level
    238
  - Cleaning the Cooler
    239
  - Tires
    240
  - Electrical Equipment
    241
- Overview of Lubricating Points
  242
- Monitoring, Maintenance and Inspection Plans
  248
  - Initial Inspection (Delivery Inspection)
    248
  - Weekly Tasks
    250
  - Maintenance and Inspection Plan
    251
- Inspection and Maintenance Work
  255
  - Exhaust System with Diesel Particle Filter
    255
  - Engine Oil
    255
  - Air Cleaner
    265
  - Checking and Adjusting Valve Lash
    271
  - Belt Drives
    271
  - Venting the Pilot Control
    274
  - Venting the Brake
    274
  - Venting the Parking Brake
    275
  - Adjusting the Play of the Parking Brake
    276
  - Hydraulic System
    278
  - Changing Axle and Transmission Oil
    285
  - Slip Ring Bodies (Optional)
    290
  - Wiper Water
    292
  - Wiper Blade
    292
  - Batteries
    293
  - Angular Resolvers (Optional)
    295
  - Overload Warning Device (Optional)
    296
- Care and Cleaning
  297
  - Rear View Camera
    298
  - Multifunction Display
    298
- Taking out of Service
  299
- Disposal
  300
Table of Contents

301
- General Information
  303
- Troubleshooting
  303
- Diesel Engine
  304
  - Electronic Engine Control (EEC)
    304
- Lowering the Loading Equipment When the Motor Has Shut down
  304
- Emergency Control
  305
- Malfunctions in the Central Electrical System
  305
  - Fuse Test
    305
- Malfunctions in the Load Limit Sensing Control
  306
- Heater and Air Conditioning Malfunctions
  307
  - Air Conditioning System
    307
  - Supplementary Heating
    307
- Table of Malfunctions
  308
  - No Steering
    308
  - No Brake Pressure
    308
  - Insufficient Braking Power
    308
  - Parking Brake Cannot be Released
    308
  - No Driving Function
    309
  - Sluggish Acceleration and Deceleration, too Little Pull
    309
  - Regeneration Does Not Start
    309
  - Loading Equipment Is Not Working
    310
  - Drop in Machine's Performance
    310
  - Machine Working too Slowly and Hydraulic Oil Is Becoming Hot
    310
  - Hydraulic Oil Exceeds Max. Admissible Temperature
    311
  - Swing Brake Does Not Lock
    311
  - Uppercarriage Does Not Rotate
    311
  - Hydraulic Cylinders Sustaining Losses
    311
  - Faults in the Electrical System
    311
  - Malfunctions in the Central Lubrication System
    312
  - Work Attachments
    312

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