Terex MHL331 D Manuals

Manuals and User Guides for Terex MHL331 D. We have 1 Terex MHL331 D manual available for free PDF download: Operating Instructions Manual

Terex MHL331 D Operating Instructions Manual (212 pages)

Mobile Hydraulic Loading Machine

Brand: Terex | Category: Construction Equipment | Size: 11 MB

Troubleshooting
3
Table of Contents
5
Foreword 1
7
General
7
Proper Use
7
Abbreviations and Terms
8
Introduction
8
Warranty and Maintenance
8
Environmental Standards
9
Notes on Using the Operating Instructions
9
References to Pictures and Items
9
Dangers and Important Notes
9
Pictograms
10
Operating Instructions Provided by Outside Suppliers
14
Copyright
14
Safety and Accident Prevention 2
17
Declaration of Conformity
17
General Safety Requirements
17
Equipment and Attachment Parts
18
Safety Instructions for Replacing the Xenon Lamp (Optional)
19
Avoiding Crushing and Burns
20
Avoiding Fire and Danger of Explosion
21
Safety Instructions for Placing into Operation
21
Safety Requirements for Starting
22
Instructions for Working Safely
22
Proper Parking of the Machine
23
Transporting the Machine Safely
24
Towing the Machine Safely
25
Load Hook Applications
26
Measures to Ensure Safe Maintenance
27
Hydraulic Hoses and Hydraulic Hose Lines
30
Elevating Cab
31
Cab Rock Guard
32
Fops/Protective Roof Grating in Compliance with DIN en ISO 3449-II
32
Fops/Front Protective Roof Grating in Compliance with ISO 10262
32
Technical Data 3
35
Dimensions
35
General Structure
37
Diesel Engine
38
Electrical System
38
Hydraulic System
39
Travel Drive
40
Rotation Drive
40
Undercarriage
40
Brakes
41
Driver's Cab
41
Control
42
Service Weights
42
Permissible Loads
42
Vibrations
43
Official Homologation
43
Working Zone of the Machine
44
Working Range Diagram (11 M Loading Equipment)
44
Table of Carrying Capacity (11 M Loading Equipment)
45
Working Range Diagram (12 M Loading Equipment)
46
Table of Carrying Capacity (12 M Loading Equipment)
47
Work Attachments
48
Other Equipment (Optional)
48
Fuels, Lubricants and Coolants
49
Filling Quantities
50
Fuels, Lubricants and Coolants Specifications
51
Biologically Degradable Hydraulic Oil PANOLIN HLP SYNTH
52
Control and Display Elements 4
55
First Commissioning
55
Cab Control and Display Elements
56
Four-Way Control Lever, Left
57
Four-Way Control Lever, Right
58
Control Elements
61
Operator Control Panel in Cab
62
Multifunction Monitor
64
Structure of the Main Control Display
65
Menu Levels of the Multifunction Monitor
68
Engine
71
Starting the Engine
71
Cold Start (Normal Start)
72
Hot Start
73
Reversing Fan Mode (Optional)
74
Monitoring the Machine During Operation
75
Deactivating the Overheat Protection
77
Auto-Idling System
77
Load Limit Sensing Control
78
Fine Mode
78
Switching off the Engine
78
Electronic Engine Control
79
Engine Protection Function of Electronic Engine Control
79
Notes for Use in Winter
80
Hydraulic Oil
80
Engine Oil
80
Note on Options
80
Coolant
80
Battery
80
Fuel
80
Operator's Stand
81
Comfort Driver's Seat
81
Steering Wheel
82
Adjusting the Steering Column
82
Heating and Air Conditioning
83
Heater Operation
83
Supplementary Heating (Optional)
84
Air Conditioning Operation
86
Driver's Cab
87
Opening/Closing the Windshield
87
Adjusting the Sunblind
87
Skylight
87
Cab Door
88
Side Window
88
Interior Lighting
88
Emergency Hammer
88
Fire Extinguisher (Optional)
88
Windshield Wiper
89
Windshield Washwipe System
89
Cab with Hydraulic Elevation
90
Before Placing into Operation
90
During Operation
90
Driving with Elevated Cab
90
Switching off the Machine
90
Positioning the Cab
91
Procedure for Manual Lowering of Elevated Cab (in Case of Malfunction)
91
Travel Operation
92
Placing the Machine in Motion
93
Coming to a Halt
94
Driving Down- and Uphill
94
Steering
95
Brakes
95
Driving and Working Floodlights
96
Direction Indication
96
Hazard Warning
96
Horn
96
Rotating Beacon (Optional)
96
Parking the Machine
97
Work Operation 5
101
Operation of Loading Equipment
101
Operation - Increasing the Operating Pressure
101
Operation - 4-Point Outrigger
102
Oscillating Axle Lock Release
103
Key Switch (Optional)
104
Black Key Switch
104
Blue Key Switch
104
Close Range Cut-Off (Dipperstick)
105
Deactivating Close Range Cut-Off
106
Hose Rupture Safety Devices (Optional)
106
Overload Cut-Off with Warning Function (Optional)
107
Swinging and Loading Operations
110
Load Hook Applications
112
Magnet System (Optional)
112
Operation of Magnet System
112
Magnet System Control Device (MMI - Man/Machine Interface)
114
Malfunctions in the Magnet System
116
Recovery, Loading and Transport 6
119
Towing the Machine
119
Recovery of the Machine
121
Safety Requirements for Loading with a Crane
122
Flat-Bed Trailer Loading
123
Care and Maintenance 7
127
General Information
127
Regular Oil Analyses
128
Letting off Residual Pressure in the Hydraulic Circuit
129
Service Brake Pedal
129
Maintenance and Wearing Parts
130
Work before Placing into Operation
131
Checking the Engine Oil Level
132
Fuel System
133
Fuel Level
133
Fuel Pre-Filter
133
Cooling System
134
Coolant Level in the Engine Cooling Circuit
134
Checking the Antifreeze
135
Checking the Hydraulic Oil Level
135
Cleaning the Radiator
136
Tires
137
Checking the Oil Levels in Axles, Wheel Hubs and Power Shift Gears
138
Electrical Equipment
139
Batteries
139
Lighting and Warning Equipment
140
Slip Ring Bodies (Optional)
141
Overview of Lubricating Points
142
Checking the Level of Grease
145
Renewing the Grease
145
Cleaning the Vent Valve
145
Filling the Grease Container
146
Triggering Additional Lubrication
147
Lubrication When Lubricating Pump Is Defective
147
Monitoring, Maintenance and Inspection Plans
148
Initial Inspection (Transfer Inspection)
148
Daily and Weekly Tasks
149
Daily Tasks
149
Weekly Tasks
150
Maintenance and Inspection Plan
151
Inspection and Maintenance Work
154
Engine Oil
154
Checking the Engine Oil Level
154
Changing the Engine Oil
154
Replacing the Engine Oil Filter Insert
155
Fuel System
156
Fuel Level
156
Electrical Refueling Pump (Optional)
156
Replace the Fuel Filter Insert
158
Cleaning Fuel Pre-Filter with Integrated Filter Cartridge
159
Replacing Fuel Pre-Filter with Integrated Filter Cartridge
160
Draining Water from the Fuel System
161
Venting the Fuel System
161
Air Filter
162
Changing Cartridges
163
Cleaning the Main Cartridge
164
Replacing the Safety Cartridge
165
Checking the Clean Air Line
165
Cooling System
166
Coolant Level
166
Checking the Antifreeze
166
Cleaning the Radiator
166
Changing the Coolant of the Combined Water-Charge Air Cooler
166
Checking V-Ribbed Belts
168
Replacing and Tensioning V-Ribbed Belts
169
Replacing and Tensioning V-Belt of the Air Conditioning Compressor
170
Checking and Adjusting the Valve Lash
170
Venting the Hydraulic Pump
171
Venting the Pilot Control
171
Venting the Brake
171
Venting the Parking Brake
172
Adjusting the Play of the Parking Brake
172
Venting the Oscillating Axle Cylinders
173
Hydraulic System
174
Checking the Hydraulic Oil Level
175
Replacing Hydraulic Oil
175
Hydraulic Oil - Return Filter
176
Hydraulic Oil - Ventilation Filter
177
Blocking off the Hydraulic Oil on the Tank
178
Changing Axle and Transmission Oil
179
Front Axle Differential
180
Rear Axle Differential
180
Wheel Hub
181
Power Shift Gear
181
Swing Gear
182
Slewing Joint
183
Checking the Fastening of the Slewing Joint
183
Care and Cleaning
184
Shutdown
185
Preserving the Machine for Temporary Shutdown
185
During Shutdown
186
After Shutdown
186
After the Machine Has Been out of Use for more than Half a Year
186
Trouble-Shooting 8
189
General
189
Drive Engine
189
Lowering the Loading Equipment When the Engine Has Shut down
189
Malfunctions in the Central Electrical System
189
Fuse Test
190
Malfunctions in the Magnet System
190
Load Limit Sensing Control
191
Bypassing the Load Limit Sensing Control
191
Activating the Load Limit Sensing Control
191
Trouble-Shooting Table
192
No Steering
192
No Brake Pressure
192
Insufficient Braking Power
192
Parking Brake Cannot be Released
192
No Driving Function
193
Sluggish Acceleration and Deceleration, too Little Drawbar Pull
193
Loading Equipment Is Not Working
194
Machine Has Reduced Power
194
Machine Is Working too Slowly and Hydraulic Oil Is Getting Hot
194
Hydraulic Oil Exceeds Max. Permissible Temperature
195
Swinging Motion of the Uppercarriage Cannot be Stopped
195
Hydraulic Cylinders Are Weakening
195
Malfunctions in the Electrical System
195
Malfunctions in the Magnet System
196
Work Attachments
196
Special Equipment 10
205
Multi-Purpose Stick
205
Transport Dimensions with Multi-Purpose Stick
205
Working Zone of the Machine
206
Working Range Diagram (10.7 M Loading Equipment)
206
Table of Carrying Capacity (10.7 M Loading Equipment)
207
Dozer Blade
208
Dozer Blade for 4-Point Outrigger
208

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