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GTH10E-12500
User Manuals: Terex GTH10E-12500 Construction Equipment
Manuals and User Guides for Terex GTH10E-12500 Construction Equipment. We have
1
Terex GTH10E-12500 Construction Equipment manual available for free PDF download: Service And Repair Manual
Terex GTH10E-12500 Service And Repair Manual (155 pages)
Brand:
Terex
| Category:
Construction Equipment
| Size: 7 MB
Table of Contents
Introduction
2
Find a Manual for this Model
2
Serial Number Legend
4
Safety Rules
5
Table of Contents
7
Specifications
11
Machine Specifications
11
Performance Specifications
12
Hydraulic Oil Specifications
12
Hydraulic Component Specifications
15
Manifold Component Specifications
16
Air Conditioner Refrigerant Specifications
16
DEF Storage Specifications
16
Deutz TCD3.6 L4 Engine Specifications
17
Deutz TCD3.6 L4 T4F Engine Specifications
18
Perkins 1104D-E44TA Engine Specifications
19
Perkins 1204E-E44TA Engine Specifications
20
ZF 4 WG-98 TC Transmission Specifications
21
Dana Planetary Drive Axle Specifications (223_212HY)
21
Hydraulic Hose and Fitting Torque Specifications
22
Torque Procedure
23
Repair Procedures
25
Introduction
25
Boom Components
27
Boom Proximity Switch
27
How to Test a Proximity Switch
27
How to Adjust the Boom Angle Proximity Switch
27
How to Adjust the Boom Extend Proximity Switch
28
Boom
28
How to Replace the Boom Wear Pads
28
How to Remove the Lifting Fork Frame
28
How to Remove the Cable Bridge Assembly
29
How to Replace the Retraction Chain
30
How to Replace the Extension Chains
32
How to Remove the Boom
34
How to Disassemble the Boom - GTH1056
36
Boom Lift Cylinder
39
Boom Extension Cylinder
40
Fork Level Cylinder
41
Hydraulic Hoses
42
How to Replace the Fork Level And/Or Auxiliary Cylinder Hoses, GTH-1056
42
Operator's Compartment
44
Machine Controls
45
How to Remove the Steering Column
45
How to Remove the Steering Wheel
46
How to Remove the Steer Orbitral
46
How to Remove the Joystick - Models with Electronic Joystick
47
How to Remove the Brake Pedal Assembly
47
How to Remove the Gauge Cluster Assembly
48
Fuel and Hydraulic Tanks
49
Engines
51
How to Repair the Perkins 1104D-E44TA Engine
51
How to Repair the Deutz TCD3.6 Engine
51
How to Remove the Engine
51
Engine Fault Codes
52
Transmission
53
How to Repair the Transmission
53
How to Remove the Transmission
53
Hydraulic Pump
55
How to Test the Function Pump
55
How to Remove the Function Pump
56
How to Install the Function
57
How to Prime the Function Pump
57
How to Adjust the Function Pump Standby Pressure
58
How to Adjust the Function Pump Pressure Compensator
59
Manifolds
61
PVG Manifold
61
Secondary Function Manifold Components
62
Outrigger Manifold Components
64
Brake Manifold Components
66
AC Hydraulic Manifold Components
67
Valve Adjustments - Secondary Function Manifold
68
How to Set the Parking Brake System Pressure
68
How to Set the Differential Lock/Joystick System Pressure
69
How to Set the Rear Lock-Up System Pressure
70
Valve Coils
71
Axle
73
Axles
73
How to Remove the Axle
73
How to Repair the Axle
73
Outriggers
74
How to Remove an Outrigger
74
How to Remove an Outrigger Cylinder
75
Fault Codes
76
Introduction
76
Diagnostic Display
77
Deutz TCD3.6 Engine Fault Codes
78
Perkins 1104 Engine Fault Codes
102
Schematics
104
Introduction
104
Proximity Switch Legend
105
Fuse Panel Layout
106
Deutz TCD3.6 T4F Module
107
Electrical Component & Wire Color Abbreviation Legend
108
Telematics Connector Pin Legend
111
Electrical Symbol Legend
113
Hydraulic Symbols Legend
114
Electrical Schematics
115
Harness Map - Wire Harness Legend
116
Harness Map - Control System Electronic Joystick
117
Harness Map - Deutz T3 Engine
121
Harness Map - Perkins T4I Engine
124
Harness Map - Perkins T3 Engine
125
Harness Map - Road Light Option
128
Harness Map - Work Light Option
129
Harness Map - Deutz HVAC Option
132
Harness Map - Perkins HVAC Option
133
Harness Map - Heater Option
136
Electrical Schematic (from GTH10E-12500)
140
Electrical Schematic- Deutz T4F Engine Harness
144
Hydraulic Schematics
151
Hydraulic Schematic
152
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