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Genie GTH-1544
Terex Genie GTH-1544 Manuals
Manuals and User Guides for Terex Genie GTH-1544. We have
4
Terex Genie GTH-1544 manuals available for free PDF download: Service And Repair Manual, Operator's Manual
Terex Genie GTH-1544 Service And Repair Manual (119 pages)
Brand:
Terex
| Category:
Forklifts
| Size: 10.13 MB
Table of Contents
Revision History
3
Serial Number Legend
5
Safety Rules
7
Table of Contents
9
Specifications
13
Machine Specifi Cations
13
Performance Specifi Cations
14
Hydraulic Specifi Cations
15
Hydraulic Component Specifi Cations
16
Function Manifold Specifi Cations
17
Air Conditioner Refrigerant Specifi Cations
17
Deutz TCD 3.6 T4FINAL L4 Engine
18
Dana Gear Box 367
19
Dana 212 Axle
20
Dana 223 Axle
20
Hydraulic Hose and Fitting Torque Specifi Cations
21
Torque Procedure
22
Repair Procedures
25
Boom Components
26
Boom Proximity Switch
26
How to Adjust the Boom Angle Proximity Switch
27
How to Replace the Boom Wear Pads
27
How to Remove the Lifting Fork Frame
28
How to Replace the Boom Retract Chains
28
How to Replace the Boom Extend Chains
30
How to Remove the Boom
31
How to Disassemble the Boom
32
How to Remove the Boom Lift Cylinder
35
Repair Procedures , Continued
36
Boom Extend Cylinder Removal
36
Fork Level Cylinder Removal
38
Fork Level Slave Cylinder
38
How to Replace the Fork Level Cylinder Hoses
39
Fork Tilt Cylinder Removal
40
Operator's Compartment Removal
41
Machine Controls
43
How to Remove the Steering Column
43
How to Remove the Steering Wheel
43
How to Remove the Steer Rotation Actuator
44
How to Remove the Joystick
44
How to Remove the Brake Pedal Assembly
45
How to Remove the Gauge Cluster Assembly
45
How to Remove the Fuel Tank
46
Fuel and Hydraulic Tank
46
How to Remove the Hydraulic Tank
47
Engines
48
Engine Fault Codes
48
Transmission
49
How to Remove the Axle
49
Gearbox
49
Hydraulic Pumps
51
How to Test the Boom and Steering Function Pump
51
How to Remove the Boom and Steering Function Pump
52
How to Install the Boom and Steering Function Pump
53
How to Prime the Boom and Steering Function Pump
54
How to Adjust the Boom and Steering Function Pump Standby Pressure
54
How to Adjust the Boom and Steering Function Pump Pressure Compensator
55
How to Test the Auxiliary Gear Pump
56
How to Remove the Auxiliary Gear Pump
56
How to Install the Auxiliary Gear Pump
57
How to Prime the Auxiliary Gear Pump
58
How to Test the Hydrostatic Transmission Pump
59
How to Remove the Hydrostatic Transmission Pump
60
How to Install the Hydrostatic Transmission Pump
61
How to Prime the Hydrostatic Transmission Pump
62
Function Manifold Removal
63
Function Manifold Test
64
Function Manifold Components
65
Valve Coil Test
66
Valve Coil Resistance Specification
66
How to Test a Coil Diode
67
Fault Codes
69
Diagnostic Display
70
Active Fault Codes
70
Active Codes Vs Stored Codes
70
Engine Fault Codes - Models with Deutz TCD 3.6 L4
71
General Repair Process
99
Electrical and Hydraulic Symbols Legend
100
Electrical Schematic
101
Hydraulic Schematic
118
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Terex Genie GTH-1544 Operator's Manual (70 pages)
Brand:
Terex
| Category:
Construction Equipment
| Size: 4.86 MB
Table of Contents
Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
7
General Safety
8
Work Area Safety
10
Legend
18
Controls
19
Inspections
24
Operating Instructions
34
Transport and Lifting Instructions
46
Maintenance
49
Attachments
53
Specifications
64
Load Charts
66
Terex Genie GTH-1544 Operator's Manual (65 pages)
Brand:
Terex
| Category:
Forklifts
| Size: 4.04 MB
Table of Contents
Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
7
General Safety
8
Work Area Safety
10
Legend
17
Controls
19
Inspections
23
Operating Instructions
32
Transport and Lifting Instructions
43
Maintenance
46
Attachments
50
Specifications
61
Load Charts
62
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Terex Genie GTH-1544 Operator's Manual (65 pages)
Brand:
Terex
| Category:
Forklifts
| Size: 4.04 MB
Table of Contents
Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
7
General Safety
8
Work Area Safety
10
Legend
17
Controls
19
Inspections
23
Operating Instructions
32
Transport and Lifting Instructions
43
Maintenance
46
Attachments
50
Specifications
61
Load Charts
62
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