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Genie Z-60
Terex Genie Z-60 Manuals
Manuals and User Guides for Terex Genie Z-60. We have
4
Terex Genie Z-60 manuals available for free PDF download: Service And Repair Manual, Operator's Manual, Operator's Manual Supplement
Terex Genie Z-60 Service And Repair Manual (241 pages)
Brand:
Terex
| Category:
Boom Lifts
| Size: 7 MB
Table of Contents
Find a Manual for this Model
2
Serial Number Legend
4
Safety Rules
5
Table of Contents
7
Specifications
13
Machine Specifications
13
Performance Specifications
14
Hydraulic Oil Specifications
14
Hydraulic Component Specifications
17
Continental TME27 Engine Specifications
19
GM 3.0L Engine Specifications
20
Deutz Td2011L04I Engine Specifications
21
Deutz TCD 2.2 L3 Engine Specifications
22
Deutz TD 2.9 Engine Specifications
23
Perkins 404D-22T Engine Specifications
24
Perkins 404F-22T Engine Specifications
25
Perkins 804D-33 Engine Specifications
26
Machine Torque Specifications
27
Hydraulic Hose and Fitting Torque Specifications
28
Torque Procedure
29
Repair Procedures
31
Introduction
31
Platform Controls
33
Platform Circuit Board
34
How to Remove the LED Circuit Board
35
Joysticks - How to Calibrate a Joystick
36
How to Reset a Proportional Valve Coil Default
39
How to Set the Function Thresholds and Default Functions Speeds
40
How to Adjust the Function Speeds
42
How to Adjust the Function Ramp Rate Setting
43
Platform Components
45
Platform
45
Platform Leveling Cylinder
45
How to Remove the Platform Leveling Cylinder
45
How to Bleed the Platform Leveling Cylinder
46
Platform Rotator
47
How to Bleed the Platform Rotator
48
Platform Overload System (if Equipped)
49
Platform Overload Recovery Message
52
Jib Boom Components
53
Jib Boom
53
Jib Boom Lift Cylinder
55
Boom Components
56
Primary Boom Cable Track
57
How to Repair the Primary Boom Cable Track
59
Primary Boom
60
How to Shim the Primary Boom
60
How to Disassemble the Primary Boom
62
Primary Boom Lift Cylinder
63
Primary Boom Extension Cylinder
64
Primary Boom Angle Sensor
66
How to Replace the Primary Boom Angle Sensor
66
How to Calibrate the Primary Boom Angle Sensor
67
Secondary Boom Cable Track
69
How to Remove the Secondary Boom Cable Track
69
How to Repair the Secondary Boom Cable Track
69
Secondary Boom
70
Secondary Boom Lift Cylinder
71
Secondary Boom Extension Cylinder
73
Engines
75
RPM Adjustment
75
Flex Plate
75
How to Remove the Flex Plate
75
How to Install the Flex Plate
78
How to Install the Pump and Bell Housing Assembly
79
How to Access Perkins 404F Engine Regeneration Service
80
5-4 Diesel Particle Filter Regeneration - Deutz TCD 2.2 L3
81
Ground Controls
82
Bypass/Recovery Key Switch
82
How to Use the Recovery Mode
84
Circuit Boards
85
Membrane Decal
86
Display Module
87
Hydraulic Pumps
95
Function Pump
95
Drive Pump
96
How to Prime the Drive Pump
97
Manifolds
98
Function Manifold Components - View 1
98
Function Manifold Components - View 2
100
Valve Adjustments - Function Manifold
102
How to Adjust the System Relief Valve
102
How to Adjust the Primary Boom down Relief Valve
103
How to Adjust the Primary Boom Extend Relief Valve
104
How to Adjust the Secondary Boom up Relief Valve
105
How to Adjust the Secondary Boom down Relief Valve
106
How to Adjust the Secondary Boom Extend Relief Valve
107
How to Adjust the Platform Manifold Relief Valve
107
Platform Manifold
108
Turntable Rotation Manifold
110
Platform Rotate Manifold
111
Two Wheel Steer and Oscillate Manifold
112
How to Adjust the Oscillate Relief Valve
114
Four Wheel Steer and Oscillate Manifold
116
How to Adjust the Oscillate Relief Valve
120
Oil Diverter Manifold Components (Welder Option)
121
Traction Manifold Components, 2WD
122
Valve Adjustments, 2WD Traction Manifold
124
Traction Manifold Components, 4WD
126
Valve Adjustments, 4WD Traction Manifold
128
Valve Coils
129
Turntable Rotation Components
131
Turntable Rotation Assembly
131
How to Adjust the Turntable Rotation Gear Backlash
132
Axle Components
133
Steer Sensors
133
How to Measure the Tire Alignment
133
How to Adjust a Steer Sensor
134
How to Calibrate the Steer Sensors
135
How to Adjust the Oscillate Limit Switches
136
Oscillating Axle Cylinders
137
Fault Codes
138
Introduction
138
Control System Fault Codes
139
How to Read Control System Fault Codes
139
How to Clear Secondary Boom Safety Switch Faults
139
Fault Code Source
147
Fault Code Display - Deutz and Perkins Models
150
How to Retrieve Active Engine Fault Codes
150
Deutz D 2.9 L4 and Perkins 404F-22 Models
150
Deutz TD 2.9 L4 Engine Fault Codes
151
Deutz TCD 2.2 L3 Engine Fault Codes
162
Perkins 404F-E22TA Engine Fault Codes
172
Continental TME27 Engine Fault Codes
175
How to Retrieve Continental Engine Fault Codes
175
How to Clear Engine Fault Codes from the ECM
175
Continental TME27 Engine Fault Codes
176
GM 3.0L Engine Fault Codes
181
Schematics
186
Introduction
186
Wire Circuit Legend
187
Wire Color Legend
191
Limit Switches and Angle Sensors
196
Drive Chassis and Platform Controller Pin Legend
198
Turntable Controller Pin Legend
199
Relay and Fuse Panel Legends
201
Electrical Symbol Legend
203
Hydraulic Symbols Legend
204
Electrical Schematics
205
Electrical Schematic - Engine Options, Deutz TD 2.9 L4 Engine
206
Electrical Schematic - Engine Options, Deutz TD 2.9 L4 Engine Harness
207
Electrical Schematic - Engine Options, Deutz TCD 2.2 L3 Engine
210
Electrical Schematic - Engine Options, Deutz TCD 2.2 L3 Engine Harness, Tier IV Models
211
Electrical Schematic - Engine Options, Deutz TCD 2.2 L3 Engine Harness, Stage V Models
214
Electrical Schematic - Engine Options, Perkins 404D-22T Engine
215
Electrical Schematic - Engine Options,Perkins 404F-E22TA Engine
218
Electrical Schematic - Engine Options, Perkins 404F-E22TA Engine Harness
219
Electrical Schematic - Engine Options, Perkins 804D Engine
222
Electrical Schematic - Engine Options, Continental TME27 Engine
223
Electrical Schematic - Engine Options, GM 3.0 Engine
226
Electrical Schematic - Safety Circuits
227
Electrical Schematic - Generator Options
230
Electrical Schematic - Welder Generator Option
231
Hydraulic Schematics
233
Hydraulic Schematic - 2 Wheel Drive (2 and 4 Wheel Steer)
234
Hydraulic Schematic - 4 Wheel Drive (2 and 4 Wheel Steer)
235
Hydraulic Schematic - Hydraulic Generator Options
238
Electrical Schematic - (from Z8013-4592 to Z8016H-6187)
239
Electrical Schematic - (from Z8016H-6188)
240
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Terex Genie Z-60 Operator's Manual (58 pages)
Brand:
Terex
| Category:
Boom Lifts
| Size: 1 MB
Table of Contents
Table of Contents
2
Introduction
3
Symbol and Hazard Pictorial Definitions
5
General Safety
7
Personal Safety
9
Work Area Safety
10
Legend
18
Controls
19
Inspections
27
Operating Instructions
40
Transport and Lifting Instructions
50
Maintenance
53
Specifications
56
Terex Genie Z-60 Operator's Manual Supplement (17 pages)
Brand:
Terex
| Category:
Boom Lifts
| Size: 0 MB
Table of Contents
Table of Contents
2
Introduction
2
Important Information
3
Safety Rules
5
Wind Speed Chart
7
Platform Capacity Reduction
8
Platform Capacity Reduction Charts - Imperial
11
Platform Capacity Reduction Charts - Metric
14
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Terex Genie Z-60 Operator's Manual Supplement (10 pages)
Panel Cradle
Brand:
Terex
| Category:
Boom Lifts
| Size: 0 MB
Table of Contents
Installation Instructions
4
Observe and Obey
4
Before Starting Installation
4
Tools Required
5
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