Terex Genie Z-40/23N RJ Manuals

Manuals and User Guides for Terex Genie Z-40/23N RJ. We have 4 Terex Genie Z-40/23N RJ manuals available for free PDF download: Maintenance Manual, Service And Repair Manual

Terex Genie Z-40/23N RJ Maintenance Manual (198 pages)

Brand: Terex | Category: Boom Lifts | Size: 8 MB

Terex Genie Z-40/23N RJ Maintenance Manual (192 pages)

Brand: Terex | Category: Boom Lifts | Size: 5 MB

Terex Genie Z-40/23N RJ Maintenance Manual (185 pages)

Brand: Terex | Category: Boom Lifts | Size: 4 MB

Terex Genie Z-40/23N RJ Service And Repair Manual (125 pages)

Brand: Terex | Category: Boom Lifts | Size: 4 MB

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2
Serial Number Legend
4
Safety Rules
5
Table of Contents
7
Specifications
11
Machine Specifications
11
Performance Specifications
12
Hydraulic Specification
13
Hydraulic Component Specifications
15
Manifold Component Specifications
15
Machine Torque Specifications
16
Hydraulic Hose and Fitting Torque Specifications
17
Torque Procedure
18
SAE and Metric Fasteners Torque Charts
20
Repair Procedures
21
Introduction
21
Platform Controls
23
Joysticks
23
How to Adjust the Joystick Threshold Setting
24
How to Adjust the Maximum Speed Setting
25
How to Adjust the Function Ramp up Time Setting
27
How to Adjust the Function Ramp down Time Setting
29
How to Adjust the Max Speed Drive Settings
30
Platform Components
32
Platform Leveling Slave Cylinder
32
Platform Rotator
33
Platform Overload System
34
Platform Recovery Overload
36
Jib Boom Components
37
Jib Boom
37
Jib Boom Bell Crank (Models Without Rotating Jib Boom)
38
Jib Boom Rotator (Models with Rotating Jib Boom)
39
How to Bleed the Jib Boom Rotator
40
Jib Boom Lift Cylinder
41
Primary Boom Components
42
Cable Track
42
How to Remove the Cable Track
42
How to Repair the Primary Boom Cable Track
44
Primary Boom
44
How to Remove the Primary Boom
45
How to Disassemble the Primary Boom
47
Primary Boom Lift Cylinder
48
Primary Boom Extension Cylinder
50
Platform Leveling Master Cylinder
51
Secondary Boom Components
53
Secondary Boom
54
Secondary Boom Lift Cylinders
58
Hydraulic Pump
59
Auxiliary and Function Pump
59
How to Remove the Function Pump
60
Manifolds
62
7-1 Function Manifold Components
62
Valve Adjustments - Function Manifold
64
Jib Boom and Platform / Jib Boom Rotate Manifold Components
68
Jib Boom and Platform / Jib Rotate Manifold Components
69
Valve Coils
70
Turntable Rotation Components
71
Turntable Rotation Hydraulic Motor
71
Steer Axle Components
72
Hub and Bearings
72
How to Calibrate the Steer Angle Sensor
73
Non-Steer Axle Components
75
Drive Motors
75
10-2 Drive Brake
76
Motor Controllers
77
Fault Codes
78
Introduction
78
Control System Fault Codes
79
How to Retrieve Control System Fault Codes - Platform Controls
79
How to Retrieve Control System Fault Codes - Ground Controls
80
Control System Fault Codes
81
Motor Controller Fault Codes
89
Drive Motor Thermal Sensor
92
Schematics
93
Introduction
93
Wire Circuit Legend
94
Wiring Coloring and Legend
98
Power Cable Diagram
103
Motor Contoller Pin Legend
104
Ground Control Box Pin Legend
105
Platform Control Box Pin Legend
106
Turntable and Platform Controller Pin Legend
107
Electrical Symbol Legend
108
Hydraulic Symbols Legend
109
Electrical Schematics
111
Electrical Schematic - Chassis
112
Electrical Schematic - Ground Controls
113
Electrical Schematic - Platform Controls
116
Ground Control Box Wiring Diagram
117
Platform Control Box Wiring Diagram
120
Platform Control Box Wiring Diagram - Options
121
Hydraulic Schematics
123
Hydraulic Schematic
124

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Terex Genie Z-40/23N RJ Manuals

Terex Genie Z-40/23N RJ Maintenance Manual (198 pages)

Table of Contents

Terex Genie Z-40/23N RJ Maintenance Manual (192 pages)

Table of Contents

Safety Rules

Performance Specifications

Torque Specifications

Engine Specifications

Hydraulic Specifications

Maintenance Procedures

Commissioning Procedures

Quarterly Maintenance Procedures

Annual Maintenance Procedures

Terex Genie Z-40/23N RJ Maintenance Manual (185 pages)

Table of Contents

Terex Genie Z-40/23N RJ Service And Repair Manual (125 pages)

Table of Contents

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