Terex Genie Z-40 Articulating Boom Lift Manuals

Manuals and User Guides for Terex Genie Z-40 Articulating Boom Lift. We have 1 Terex Genie Z-40 Articulating Boom Lift manual available for free PDF download: Service And Repair Manual

Terex Genie Z-40 Service And Repair Manual (287 pages)

Brand: Terex | Category: Boom Lifts | Size: 48 MB

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2
Revision History
3
Serial Number Legend
4
Safety Rules
5
Table of Contents
7
Specifications
15
Machine Specifications
15
Performance Specifications
16
Hydraulic Oil Specifications
16
Hydraulic Component Specifications
19
Manifold Component Specifications
20
Ford MSG-425 EFI Engine Specifications
21
Deutz D2011 L03I Engine Specifications
22
Deutz TD2011 L04I Engine Specifications
23
Deutz TD 2.2 L3 Engine Specifications
24
Deutz D 2.9 L4 Engine Specifications
25
Perkins 404D-22 Engine Specifications
26
Perkins 404F-22 Engine Specifications
27
Machine Torque Specifications
28
TRAX Torque Specifications
28
Hydraulic Hose and Fitting Torque Specifications
29
Torque Procedure
30
Repair Procedures
33
Introduction
33
Platform Controls
35
ALC-500 Circuit Board
35
Joysticks
36
How to Adjust the Joystick Threshold Setting
36
How to Adjust the Joystick Max-Out Setting
37
How to Adjust the Joystick Ramp Rate Setting
38
Platform Components
40
Platform Leveling Slave Cylinder
40
Platform Rotator
42
Platform Overload System
44
Jib Boom Components
46
Jib Boom
46
Jib Boom Lift Cylinder
47
Primary Boom Components
48
Cable Track
48
How to Remove the Cable Track
48
How to Repair the Cable Track
49
Primary Boom
49
How to Disassemble the Primary Boom
50
Primary Boom Lift Cylinder
51
Primary Boom Extension Cylinder
52
Platform Leveling Master Cylinder
53
Secondary Boom Components
54
Secondary Boom Lift Cylinder
55
Engines
57
RPM Adjustment - Deutz Models
57
RPM Adjustment - Perkins Models
57
Flex Plate
57
How to Install the Flex Plate
58
How to Install the Pump and Bell Housing Assembly
60
Ford MSG-425 Engine Fault Codes
61
Engine Fault Codes - Deutz TD 2.2 L3 Models
62
Engine Fault Codes - Deutz D 2.9 L4 and Perkins 404F-22 Models
62
Diesel Particle Filter Regeneration - Deutz TD 2.2 L3
63
Hydraulic Pumps
64
Function Pump
64
Drive Pump
65
Manifolds
68
Function Manifold Components
68
Schematics
68
Valve Adjustments - Function Manifold
74
How to Adjust the System Relief Valve
74
How to Adjust the Platform Level up Relief Valve
74
How to Adjust the Platform Level down Relief Valve
75
Jib Boom / Platform Rotate Manifold Components
76
Brake / Two Speed Manifold Components
77
Brake / Two Speed / Steer Mode Manifold Components
78
Steer Select Manifold Components
79
Turntable Rotation Manifold Components
80
Oscillate Directional Valve Manifold Components
81
How to Set up the Oscillate Directional Valve
82
Valve Adjustment - Oscillate Relief Valve
83
Drive Oil Diverter Manifold Components (Welder Option)
84
Traction Manifold Components, 2WD
86
Traction Manifold Components, 4WD
88
Valve Adjustments, Traction Manifold
90
Hydraulic Generator Manifold Components, 3Kw
91
Valve Coils
92
How to Test a Coil Diode
93
Turntable Rotation Components
94
Turntable Rotation Assembly
94
Axle Components
96
Oscillating Axle Cylinders
96
Track Components
97
Track Assembly
97
Generators
101
Hydraulic Generator
101
Fault Codes
102
Introduction
102
Control System Fault Codes
103
How to Retrieve Control System Fault Codes
103
Control System Fault Codes
104
Fault Code Display - Deutz and Perkins Models
107
How to Retrieve Active Engine Fault Codes Deutz D 2.9 L4 and Perkins 404F-22 Models
107
How to Retrieve Active Engine Fault Codes - Deutz TD 2.2 L3 Models
108
Fault Code Display - Flashing and Solid Led's - Deutz D 2.9 L4 and Perkins 404F-22 Models
109
Soft Key Functions and Icons - Deutz D 2.9 L4 and Perkins 404F-22 Models
110
Soft Key Functions and Icons - Deutz TD 2.2 L3 Models
111
Main Menu Structure - Deutz D 2.9 L4 Models
112
Main Menu Structure - Deutz TD 2.2 L3 Models
113
Main Menu Structure - Perkins 404F-22 Models
114
Deutz TD 2.2 L3 Engine Fault Codes
115
Deutz D 2.9 L4 Engine Fault Codes
125
Perkins 404F-E22T Engine Fault Codes
136
Ford MSG-425 Engine Fault Codes
138
How to Retrieve Ford MSG-425 Engine Fault Codes
138
Electrical Symbol Legend
145
Hydraulic Symbols Legend
146
Electrical Component and Wire Color Legends
147
Ford Engine Relay Layout
151
Engine Relay Layout - Deutz TD 2.2 L3, D 2.9 L4 and Perkins 404F-22
152
Limit Switch Legend
153
Ford MSG-425 EFI Engine Wire Harness
156
Deutz D 2.9 L4 Engine Wire Harness
157
Deutz TD 2.2 L3 Engine Wire Harness
159
Electrical Schematic, Options (All Models)
165
Electrical Schematic, Options (All Models)
166
Wiring Diagram, 3Kw Hydraulic Generator
167
Wiring Diagram, 12Kw Hydraulic Generator - Welder Option
169
Hydraulic Schematic, 12Kw Hydraulic Generator - Welder Option
171
Wiring Diagram, Lift / Drive Option
173
Wiring Diagram, Platform Overload Option
175
Wiring Diagram, Platform Overload and Lift / Drive Option
177
Wiring Diagram, Work Lights Option
179
Wiring Diagram, Aircraft Protection Option
181
Wiring Diagram, Platform Control Box Heater Option
183

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Terex Genie Z-40 Articulating Boom Lift Manuals

Terex Genie Z-40 Service And Repair Manual (287 pages)

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