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AL8000HT
Terex AL8000HT Manuals
Manuals and User Guides for Terex AL8000HT. We have
1
Terex AL8000HT manual available for free PDF download: Service Manual
Terex AL8000HT Service Manual (100 pages)
Brand:
Terex
| Category:
Farm Equipment
| Size: 3.73 MB
Table of Contents
Table of Contents
6
Introduction
2
How to Read Your Serial Number
3
Table of Contents
6
Parts Stocking List
10
How to Order Parts
11
Service Parts Fax Order Form
12
Machine Specifications
13
Performance Specifications
13
Hydraulic Oil Specifications
14
Hydraulic Component Specifications
14
Manifold Component Specifications
15
Kubota D1105-E Engine
16
Kubota V1505-E Engine
17
Isuzu 4LE1 Engine
18
Hydraulic Hose and Fitting Torque Specifications
20
Genset Torque Specifications
22
Observe and Obey
23
About this Section
23
Pre-Delivery Preparation Report
24
Maintenance Inspection Report
27
Checklist a Procedures
29
Inspect the Manuals and Decals
29
Perform Pre-Operation Inspection
30
Perform Function Tests
30
Perform Engine Maintenance - Isuzu Models
31
Perform Generator Maintenance
31
Perform Axle Maintenance
32
Perform 30 Day Service
32
Perform Engine Maintenance
33
Perform Hitch Maintenance
33
Grease the Turntable Rotationbearing and Rotate Gear
34
Perform Engine Maintenance - Kubota Models
35
Checklist B Procedures
36
Inspect the Battery
36
Inspect the Electrical Wiring
36
Inspect the Tires and Wheels (Including Lug Nut Torque)
37
Perform Hydraulic Oil Analysis
37
Perform Engine Maintenance - Isuzu Models
38
Perform Generator Maintenance
38
Perform Hitch Maintenance
39
Perform Engine Maintenance - Kubota Models
39
Perform Axle Maintenance
39
Checklist C Procedures
41
Inspect the Tower Extend/Retract Cables and Pulleys
41
Perform Engine Maintenance
41
Perform Axle Maintenance
42
Perform Engine Maintenance - Isuzu Models
42
Perform Engine Maintenance - Kubota Models
43
Checklist D Procedures
44
Perform Engine Maintenance - Kubota Models
44
Check the Tower Rotation Bearing Bolts
44
Replace the Hydraulic Return Filter
45
Perform Engine Maintenance - Isuzu Models
46
Perform Engine Maintenance
46
Perform Generator Maintenance
47
D-6 Perform Engine Maintenance
47
Perform Tongue Jack and Outrigger Jack Maintenance
48
Perform Axle Maintenance
48
Test or Replace the Hydraulic Oil
49
Electrocution Hazard. Contact with Electrically Charged Circuits Could Result in Death or Serious Injury
49
Remove All Rings, Watches and Other Jewelry
49
Bodily Injury Hazard. Spraying
49
Perform Engine Maintenance - Kubota Models
50
Perform Engine Maintenance - Kubota Models
51
Perform Generator Maintenance
51
Perform Generator Maintenance
52
Lighting
54
Light Bar Components
56
Light Bar
56
Light Bar Lift Cylinder
57
Tower Components
58
Plastic Cable Track
59
Tower Assembly
59
Tower Lift Cylinder
62
Tower Extension Cylinder
63
Tower Rotation Motor
64
Kubota D1105-E/V1505-E Engine
65
Timing Adjustment
65
Glow Plugs
65
Coolant Temperature and Oil Pressure Switches
65
Glow Plugs
66
Coolant Temperature and Oil Pressure Switches
66
Timing Adjustment
66
Generator
67
Chassis Components
71
Ground Controls
71
Light Ballast
72
Fuel Tank
73
Function Manifold Components
75
Valve Adjustments - Function Manifold
76
Hydraulic Oil Can Penetrate and Burn Skin. Loosen Hydraulic
76
Connections very Slowly to Allow
76
The Oil Pressure to Dissipate
76
Gradually. Do Not Allow Oil to Squirt
76
Or Spray
76
Troubleshooting and Repair Procedures Shall be
77
Completed by a Person Trained and Qualified on
77
The Repair of this Machine
77
Immediately Tag and Remove from Service a Damaged or Malfunctioning Machine
77
Repair any Machine Damage or Malfunction before Operating the Machine
77
Before Troubleshooting
77
Read, Understand and Obey the Safety Rules and Operating Instructions in the Appropriate
77
Operator's Manual on Your Machine
77
Be Sure that All Necessary Tools and Test
77
Equipment Are Available and Ready for Use
77
Troubleshooting Guide
78
Fuel Filter
78
Light Fixture Troubleshooting
81
Schematics
83
Electrical Symbols Legend
84
Section 6 • Schematics
84
Hydraulic Symbols Legend
85
Electrical Schematic - Machine Functions
86
DC Electrical Schematic - Control Box and Engine Kubota Models
88
AC Electrical Schematic - Standard Models with 4 Lights
90
AC Electrical Schematic - Standard Models with 6 Lights
91
AC Electrical Schematic - Standard Models with 8 Lights
92
AC Electrical Schematic - Autostart Models with 4 Lights
93
AC Electrical Schematic - Autostart Models with 6 Lights
94
AC Electrical Schematic - Autostart Models with 8 Lights
95
Receptacle Wiring Diagrams
96
Hydraulic Schematic
97
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