Terex Evoquip Bison 120 Manuals

Terex Evoquip Bison 120 Manuals

Manuals and User Guides for Terex Evoquip Bison 120. We have 1 Terex Evoquip Bison 120 manual available for free PDF download: Operation Manual

Terex Evoquip Bison 120 Operation Manual

Terex Evoquip Bison 120 Operation Manual (224 pages)

MOBILE CRUSHER

Brand: Terex | Category: Utility Vehicle | Size: 9 MB

Table of Contents

Table of Contents
5
1 Introduction

12
- Notes to the Operations Manual
  12
  - Units
    12
  - Optional Equipment
    13
- Safety Information
  13
- Intended Use
  14
- Prohibited Use
  14
- Declaration of Conformity
  14
- Warranty
  14
- Copyright
  15
- Bulletin Distribution and Compliance
  15
- Contacting the Manufacturer
  16
- Transfer of Machine Ownership
  16
2 Safety

18
- Safety Warning Symbol
  18
- ANSI Hazard Classification System
  18
- Property Damage Messages
  19
- Positions of Safety Signs on the Machine
  19
- Personal Safety
  24
  - Personal Protective Equipment
    24
- Work Area Safety
  25
  - General Work Area Guidelines
    25
  - Safety Warnings and Labels
    25
  - Modifications
    25
  - Transportation Safety
    26
  - Operation Safety
    26
  - Hydraulic and Pneumatic Safety
    28
  - Electrical Safety
    29
  - Maintenance Safety
    30
    
    (A) Maintenance and Repairs During Operation; Disposal of Parts and Consumable's
    30
  - Gas, Dust, Steam, Smoke
    32
  - (10) Hazardous Substances
    32
  - (11) Noise Levels
    32
  - (12) Fire Hazards
    33
  - (13) Exclusion Zones
    34
    
    (A) Magnet
    34
- Emergency Stop Locations
  35
3 Technical Data

38
- Machine Specifications
  38
  - Machine Components Specifications
    38
    
    (A) Jaw Crusher
    38
    
    (B) Grizzly Feeder with Hopper
    38
    
    Grizzly Feeder with Hopper
    38
    
    (C) Power Unit
    39
    
    (D) Extracting Belt
    39
  - Tracks
    39
- Dimensions
  40
  - Working Range and Transport Diagrams
    40
- Noise Emissions
  41
- Operating Temperature Range
  41
4 Machine Description

44
- General Information
  44
  - Identification Plate
    44
  - Machine References
    45
  - Machine Components
    46
- Systems
  47
  - Power Unit
    47
  - Crushing System
    47
    
    (A) Jaw Crusher
    47
    
    (B) Dust Eliminating System (Optional)
    47
  - Feed System
    47
    
    (A) Vibrating Feeder
    47
  - Conveying System
    47
    
    (A) Extracting Belt
    47
    
    (B) Magnetic Belt (Optional)
    47
  - Twin Track Undercarriage
    48
  - Maintenance Platform
    48
  - Chassis
    48
  - Guards
    48
- Control and Display Elements
  49
  - Control Panel
    49
  - Radio Control
    50
- Optional Equipment
  51
- Applications
  52
5 Transportation

54
6 Initial Setup and Adjustments

70
- Initial Inspection Check
  71
- Machine Location Considerations
  71
- Initial Setup and Adjustments 6
  71
- Measures before Setup
  72
- Measures after Long-Term Standstill
  72
- Pre-Operating Checks
  73
  - Checking Engine Oil Level
    73
  - Checking Diesel Level
    74
  - Checking Hydraulic Oil Level Check
    75
  - Checking Track Tension
    75
- Setting up the Machine
  76
- Setup
  77
- Introducing Material to Machine
  81
- Initial Startup and Running in
  82
7 Standard Operating Procedures

84
- Pre Operating Checks
  85
- Initial Startup
  86
- Start up
  87
- Manoeuvring
  90
  - Tracking the Machine
    91
  - Remote Tracking
    92
  - Remote Tracking with Umbilical Cable
    94
- Standard Operation Via Radio Remote
  95
- Shutdown
  97
- Stalled Crusher Procedure
  100
8 Emergency Operating Procedures

104
- Lockout and Tagout
  104
  - Before Carrying out any Work on the Machine
    104
  - After Carrying out Work on the Machine
    106
- Emergency Stop
  107
  - Emergency Stop Locations
    107
- Restarting after Emergency Stop
  108
- Testing Emergency Stops
  108
9 Maintenance

111
- General Information
  112
  - Diesel Engine
    113
  - Crusher
    113
  - Vibrating Drawer
    113
  - Extraction Belt
    113
- Maintenance Schedule
  114
- Greasing Schedule
  115
- Lubricants, Oils, and Fluids
  119
  - Lubrication, Quantities, and Levels
    119
  - Machine Grease Lubrication
    120
    
    (A) Standard Viscosity Option
    120
- Hydraulic Maintenance
  121
  - Hydraulic System Overview
    122
    
    (A) Hydraulic Fluids
    122
    
    (B) Oil Tank, Pipes & Fittings
    123
  - Filtration
    123
    
    (A) Crusher Pump Oil Filter
    123
    
    (B) Load Sensing Pump Oil Filter
    124
    
    (C) Tank Oil Filter
    124
  - Changing Hydraulic Filters & Oil
    125
    
    (A) Changing Crusher Pump Filter
    125
    
    (B) Changing Load Sensing Pump Filter
    126
    
    (C) Changing the Oil Tank Filter
    128
    
    (D) Changing Hydraulic Oil
    129
- Conveyor Maintenance
  131
  - Clean and Check the Conveyor Belts
    131
  - Belt Tracking
    132
  - Belt Adjustment on Extraction Belt
    133
    
    (A) Belt Tracking Extraction Belt
    133
    
    (B) Belt Tensioning on Discharge Conveyor
    134
- Vibrating Drawer and Hopper Maintenance
  135
  - Changing Vibrating Drawer Grids
    135
  - Adjusting Vibrator Mass Position
    137
- Engine Maintenance
  139
  - Engine Overview
    140
  - Changing Engine Filters and Oil
    141
    
    (A) Changing the Engine Oil Filter
    141
    
    (B) Changing the Engine Oil Filter (Tier 4 Engine)
    142
    
    (C) Checking Engine Oil
    143
    
    (D) Changing Engine Oil
    144
    
    (E) Changing the Air Cleaner Elements
    147
  - Cooling System Maintenance
    148
    
    (A) Checking Engine Coolant Level
    148
    
    (B) Changing Coolant
    149
    
    (C) Changing Coolant (Tier 4 Engine)
    149
    
    (C) Changing Coolant (Tier 4 Engine)
    150
  - Fuel System Maintenance
    152
    
    (A) Changing the Fuel Filter
    152
    
    (B) Draining Water from Fuel System
    153
  - Checking for Leaks
    155
  - Fuel System Maintenance (Tier 4 Engine)
    155
    
    (A) Draining Water from Fuel System (Tier 4 Engine)
    155
    
    (B) Bleeding the Fuel System
    156
    
    (C) Changing the Fuel Filter (Tier 4 Engine)
    157
    
    (D) Changing the Pre-Fuel Filter
    158
- Track Maintenance
  159
  - Changing Gearbox Oil in Tracks
    160
  - Track Adjustment
    161
    
    (A) to Release Track Tension
    161
    
    (B) to Increase Track Tension
    162
    
    To Increase Track Tension
    162
- Jaw Crusher Maintenance
  163
  - Checking Components for Wear
    163
    
    (A) Daily Component Checks
    163
  - Jaw Liner Maintenance
    163
    
    (A) Removal of Moving and Fixed Jaw Liners
    163
  - Side Jaw Liner Maintenance
    165
- Drive Belt Maintenance
  167
  - Alignment
    167
  - Adjustment
    168
    
    (A) Belt Tensioning Measurements
    169
    
    Belt Tensioning Measurements
    169
  - Replacement of Drive Belts
    170
- Electrical Maintenance
  171
  - Before Welding
    171
  - Battery Removal and Installation
    171
- Charging Radio Remote Handset Battery
  173
- Dust Suppression Maintenance
  173
- Hydraulic Ram Maintenance
  174
10 Troubleshooting

176
- General Troubleshooting
  176
  - General
    176
  - Vibrating Drawer
    176
  - Conveyors
    177
  - Components
    178
  - Hydraulic
    179
  - Production
    181
  - Tracks
    181
  - Electrical
    183
  - Jaw Chamber
    184
  - (10) Engine
    185
- Machine Fuses
  192
11 Storage

199
12 Glossary of Terms

199
13 Appendix

205
- 13 Appendix
  205
Appendix A EC Declaration of Conformity

205
Appendix C Schematics

217
- Electrical Schematics
  217
- (A) Front Panel- CPU Connection
  217
- (B) Front Panel- CPU Connection (Cont
  218
- (C) Main Wiring
  219
- (D) Relay Box
  220
- Hydraulic Schematics
  221
- (A) Crusher Hydraulics
  221

Advertisement

Advertisement

Related Products

Terex Categories

Boom Lifts Lifting Systems Construction Equipment Scissor Lifts Compact Loader

More Terex Manuals